On the modeling of an airlift reactor
Introduction
The hydrodynamic behavior of the gas and liquid flows in airlift reactors is very complicated. In these conditions the convective and diffusive transfer with volume reactions are realized simultaneously. The convective transfer is result of a laminar or turbulent (large-scale pulsations) flows. The diffusive transfer is molecular or turbulent (small-scale pulsations). The volume reactions are mass sources as a result of chemical reaction and interphase mass transfer [1].
The scale-up theory [2] show, that the scale-effect in mathematical modeling is result of the radial nonuniformity of the velocity distribution in the columns. In many papers [3], [4], [5], [6] are used diffusion models, where the scale-effect is considered as an increase of the axial mixing.
The creation of the models in these conditions and solving of the scale-up problem [1] require construction of a suitable diffusion model.
Section snippets
Mathematical model
The investigation of the airlift reactors shows [7], [8], [9] that convection–diffusion equation with volume reaction may be use as a mathematical structure of the model.
Let us consider airlift reactor [10], [11], [12], [13] with a cross-section area F0 for the riser zone and F1 for the downcomer zone. The length of the working zones is l (Fig. 1). The gas flow rate is Q0 and the liquid flow rate, Q1. The gas and liquid hold-ups in the riser are ε and (1 − ε).
The concentrations of the active gas
Average concentration models
Let us consider Eq. (4). The velocity u0(x, r) and concentration c(x, r, t) in cylindrical coordinates practical do not depend on the angular coordinate. In this case the average function values arewhere . The expressions (12) permit to present the velocities and concentration aswhere and express radial nonuniformities of the
Hierarchical approach
The problems (19), (21), (23), (24), (26), (28) are mathematical model of an airlift three phase reactor. The model parameters are five types:
- •
beforehand known ;
- •
beforehand obtained (ε, χ, α1, α2, k0);
- •
obtained without chemical reaction (k, D, D0, A, B, A0, B0, G, G0);
- •
obtained with chemical reaction (D1, D2, D3, M, M0);
- •
obtained in the modeling and specified in the scale-up (A, A0, A1, A2, A3, B, B0, B1, B2, B3, G, G0, G1, G2, G3, M, M0).
The problems (19), (21), (23) permit to obtain (k, D, D0, A, B, A0, B0, G, G0)
Conclusions
The result obtained shows a possibility to build airlift reactor models, using average velocities and concentrations. This approach permits to solve the scale-up problem as a result to the radial nonuniformity of the velocity and concentration, using radius dependent parameters. The model parameter identification on the bases of average concentration experimental data leads to big priority in comparison with the local concentration measurements.
Acknowledgement
This work was completed with the financial support of the National Science Fund, Ministry of Education and Science, Republic of Bulgaria, under Contract 1 TH-1506/2005.
References (13)
Diffusion models and scale-up
Int. J. Heat Mass Transfer
(2006)- et al.
Etude de la dispersion longitudinale dansles colonness d’extraction liquid–liquid
Chem. Eng. J.
(1973) - et al.
On the scale-up of external loop airlift reactors: Newtonian systems
Chem. Eng. Sci.
(1998) - et al.
A simple hydrodynamic model for the liquid circulation velocity in a full-scale 2-phase and 3-phase internal airlift reactor operating in the gas recirculation regime
Chem. Eng. Sci.
(1997) - et al.
A complete model for oxidation airlift reactors
Comput. Chem. Eng.
(2001) - et al.
Platinum catalyzed aqueous alcohol oxidation: experimental studies and reaction model discrimination
J. Mol. Catal. A
(2000)
Cited by (12)
On the column apparatuses modeling
2012, International Journal of Heat and Mass TransferCitation Excerpt :For the modeling of interphase mass transfer processes in gas–liquid and liquid–liquid systems must be used two equations models [7–9] and ωi(i = 1, 2) are the parts of gas (liquid) and liquid in the small (elementary) column volume (ω1 + ω2 = 1). Diffusion types of models are used in the cases of chemical reaction in the liquid phase [7–10], two-phase absorbents [11] (SO2 absorption with CaCO3/H2O suspension), for modeling of an airlift photobioreactor [12], an airlift three-phase catalytic reactor [13] and a spouted bed reactor [14]. The presented diffusion types of models permit to be made a qualitative analysis of the models for to be obtained the slight simple physical effects and to be rejected the corresponding mathematical operators.
On the scale effect and scale-up in the column apparatuses. 3. Circulation zones
2010, International Journal of Heat and Mass TransferOn the scale effect and scale-up in the column apparatuses 1. Influence of the velocity distribution
2009, International Journal of Heat and Mass TransferWicke-Kallenbach and Graham's diffusion cells: Limits of application for low surface area porous solids
2008, Chemical Engineering ScienceCitation Excerpt :For porous solids this pressure difference is a source of additional gas transport mechanism—permeation. Particularly for large pores permeation flux distorts the diffusion flux to such an extent that the experimentally determined fluxes cannot be considered as the result of pure counter-current diffusion and therefore the evaluated effective diffusion coefficients include a significant error, which can significantly influence not only chemical and/or biochemical process studies, but also many clinical and biological researches, polymer studies, etc., where diffusion takes a part (Boyadjiev, 2006; Gao et al., 2006; Gigova, 2006; Reignier and Huneault, 2006; Ohara et al., 1972; Petrissans et al., 2006; Shum et al., 2005). In this contribution we try to find in a simplified way the pore-size limits for which the small pressure difference can be neglected.
Models of airlift bioreactors for double-substrate kinetics. The analysis of sufficient oxygenation conditions with a view of mathematical model choice
2019, Chemical and Process Engineering - Inzynieria Chemiczna i ProcesowaSome problems in the column apparatuses modeling
2015, Bulgarian Chemical Communications