Synthesis of CuO nanorods and their catalytic activity in the thermal decomposition of ammonium perchlorate

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Abstract

CuO as-prepared samples were prepared at room temperature using the mixed water–ethanol solvents. After hydrothermal treatments on these samples at high temperatures, CuO nanorods were controlled to have surface areas ranging from 72.1 to 7.2 m2 g−1. All CuO nanorods were characterized by X-ray diffraction (XRD), thermogravimetric (TG) analysis coupled with differential thermal analysis (DTA), transmission electron microscope (TEM), Brunauer–Emmett–Teller (BET) technique, and Fourier transformation infrared spectroscopy (FTIR). CuO nanorods showed a surface hydration which was increased with decreasing the surface area. CuO nanorods were studied as an additive for promoting the thermal decomposition of ammonium perchlorate (AP). With the addition of CuO nanorods, thermal decomposition temperature of AP decreased. Large surface areas of CuO nanorods promoted AP decomposition, while surface hydration did not have any apparent influence. These observations were explained in terms of the surface O2− species that accelerate the proton transfer in AP decomposition.

Introduction

Ammonium perchlorate (AP) is one of the main oxidizing agents that have been used in various propellants. The burning behavior of propellants is highly relevant to the thermal decomposition of AP. Thermal decomposition of AP has been extensively studied by taking advantages of the catalytic activities of many transition metal oxides [1], [2]. Among all transition metal oxides, CuO nanocrystals show particular chemical reactivity due to their high concentrations of dislocations and large surface areas [3]. It is well known that catalytic performance of nanocrystals is superior to that of bulk [4], in which preparation methods and morphologies of nanocrystals are expected to have different effects on the thermal decomposition of AP. Recently, Luo et al. [5] demonstrated that CuO nanocrystals of various shapes have prominent catalytic activities in promoting AP decomposition, while the average particle size of nanocrystals was surprisingly concluded to have no impacts on the catalytic activity of AP. As a result, the underlying mechanism of nanoparticle additives in the thermal decomposition of AP still remains unclear, most likely because of lack of systematic study about the effects of particle size (or surface area) of CuO nanocrystals on the catalytic activities. Therefore, synthesis of CuO nanocrystals with different particle sizes is fundamentally important, which allows to understand the mechanism of the thermal decompositions of AP and furthermore the burning behavior of propellants.

Many synthesis methods have been reported to prepare CuO nanocrystals with an aim to achieve tunable surface areas. Annealing, arc spray, and precipitation–pyrolysis methods are frequently used to produce CuO [6], [7]. As is well known, the samples prepared by high-temperature calcinations and pyrolysis have the drawbacks of non-uniformity [8]. Alternatively, hydrothermal and solvothermal processes are powerful to synthesize nanocrystals with homogeneous particle sizes [9], [10]. However CuO nanocrystals by solvothermal conditions are always reduced to Cu2O or Cu by the solvents in forming unwanted impurity phases [11]. Therefore, a challenge to the optimized catalytic performance in thermal decomposition of AP is the preparation of CuO nanocrystals with controllable surface areas.

In this paper, we developed a simple combined methodology to CuO nanorods with BET surface area of 76.5 m2 g−1 at room temperature. With the help of subsequent hydrothermal treatments, CuO nanorods were prepared to show different surface areas. We found that the thermal decomposition behaviors of AP were significantly enhanced by increasing the surface areas of CuO nanorods.

Section snippets

Sample preparation

Chemical reagents of Cu(NO3)2·3H2O (99.5%) and NaOH (96%) were used as the starting materials. At room temperature, 400 mL of 0.25 M Cu(NO3)2·3H2O in ethanol was slowly added into 200 mL of 1.25 M NaOH in ethanol under stirring in a flask to form a black precipitate. Two hundred millilitres of water were then added to this mixture. After ageing at room temperature for 8 h, the precipitated product was washed fully with distilled water and dried in an oven at 100 °C for 6 h. The powder obtained was

Results and discussion

First, we briefly summarized the preparation conditions that yielded pure phase CuO nanocrystals with different particle sizes. When the samples were prepared by solvothermal process at 120 °C for 6 h in ethanol solvent, as shown in Fig. 1, the final product was a mixture of Cu2O and CuO. Therefore, solvothermal process is not suitable for the preparation of CuO nanocrystals with controlled sizes. Instead, pure CuO samples were achieved in water–ethanol solvent at room temperature (Fig. 2). Since

Conclusions

This work explored the optimization of the thermal decomposition of AP using CuO nanorods as the additives. CuO nanorods with different surface areas were achieved by hydrothermal treatments. With increasing the surface area from 7.2 to 76.5 m2 g−1, AP decomposition was significantly improved. AP showed two decomposition stages at low temperatures and high temperatures. Addition of CuO nanorods in AP accelerated the high-temperature decomposition process that involves a proton transfer on

Acknowledgments

This work was financially supported by NSFC under the contract (Nos. 20773132 and 20771101), National Basic Research Program of China (973 program, No. 2007CB613306), Science and Technology Program from Fujian Province (Nos. 2005HZ01-1 and 2006L2005), Directional program (KJCX2-YW-M05) and a grant from Hundreds Youth Talents Program of CAS (Li GS).

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