3D ZnIn2S4 nanosheets/TiO2 nanotubes as photoanodes for photocathodic protection of Q235 CS with high efficiency under visible light
Introduction
With the rapid development of modern industry, metal materials and structural materials made of metals have severe corrosion problems. Metal corrosion is extremely hazardous. The annual economic losses caused by metal corrosion in China account for about 3.34% of the gross domestic product, and about 25% of corrosion losses can be lowered through effective anti-corrosion measures. The metal ions produced by the corrosion process may cause environmental pollution. Therefore, it is of great significance to improve the corrosion resistance of metals. Q235 carbon steel (CS) is widely used for offshore equipment because of its low cost and high strength. However, Q235 CS has suffered severe corrosion in the marine environment, which directly affected the useful life of marine facilities.
Photoelectrochemical cathodic protection technology is a kind of green corrosion protection method [1]. Its principle is that when n-type semiconductor is irritated by the sunlight and the energy of the sunlight is higher than that of the semiconductor, photoinduced electrons are transferred from the conduction band (CB) of semiconductor to the metal surface and have an inhibitory effect on metal corrosion. During the application of this technology, the semiconductor photoanode material itself is not consumed and can be recycled because the anodic reaction is oxidation of water or adsorbed organic species by photoinduced holes [2]. In addition, this kind of technique can use solar energy which is a powerful, clean, endless and reliable source of energy. Therefore, photocathodic protection technique is a metal corrosion protection technology with broad prospects.
Since Tsujikawa et al. [2] applied semiconductor materials to the corrosion protection of metals, photoelectrochemical cathodic protection technology has received extensive attention from scholars at home and abroad. TiO2 is widely studied due to its stability, environmental friendliness, and low cost. However, there are still many problems in the practical research of TiO2 on metal protection. First, TiO2 can only absorb ultraviolet (UV) light because of its wide band gap (about 3.2 eV) [3] and TiO2 has low utilization of sunlight. Second, due to the positive TiO2 CB position, TiO2 has a relatively poor metal protection effect against metal with a negative corrosion potential. Third, since TiO2 electrons and holes are easily recombined, the light quantum efficiency is low, resulting in a decrease in the protective performance. Therefore, we need to modify TiO2. The development of high-efficiency visible-light-responsive TiO2 materials is of great significance for advancing the practical application of photoelectrochemical cathodic protection technology.
Recently, construction of heterojunction photoanodes (such as NiO/TiO2 [4], ZnO/TiO2 [5], Ag2S/TiO2 [6], NiSe2/TiO2 [7], WO3/TiO2 [8,9], g-C3N4/TiO2 [10,11], and Pt/CdS-TiO2 [12]) is an effective way to broaden the light absorption range and improve the photogenerated carrier separation efficiency, resulting in improved photoelectrochemical cathodic protection property of TiO2 [[13], [14], [15]]. However, these reports are mostly about the photoelectrochemical cathodic protection of modified TiO2 heterojunction composites on 304 stainless steel, and less research on Q235 CS with negative potentials.
ZnIn2S4, a ternary chalcogenide with a narrow band gap (2.34–2.48 eV), has good stability and high catalytic activity under visible light irradiation [16,17]. However, photogenerated electrons and holes are easily recombined, resulting in low quantum efficiency [18]. The use of one-dimensional (1D) TiO2 nanotubes (NTs) and two-dimensional (2D) ZnIn2S4 nanosheets to form a 3D heterojunction structure can not only improve light absorption, but also increase the specific surface area, thereby enhancing the photogenerated charge transfer efficiency and improving photoelectrochemical cathodic protection performance.
In this study, a novel 3D ZnIn2S4/TiO2 nanotube heterojunction composite were successfully prepared by assembling 2D ZnIn2S4 nanosheets onto the surface of 1D TiO2 NTs. Electrochemical tests including photogenerated open circuit potential (OCP) and photocurrent density changes under visible light illumination were used to study the photocathodic protection properties of 3D ZnIn2S4/TiO2 composite. Electrochemical impedance spectra (EIS), Tafel curves, and i-V curves were measured to investigate the photoelectrochemical activities of the composite. The photocathodic protection mechanism of the ZnIn2S4/TiO2 composites for Q235 CS under visible light illumination was also discussed.
Section snippets
Preparation of ZnIn2S4/TiO2 NTs and Q235 CS electrodes
Fig. 1a displays the preparation procedure of the ZnIn2S4/TiO2 NTs composites. TiO2 NTs were firstly prepared on a Ti substrate (99.7%, 1 × 3 cm) with Pt foil as counter electrode (CE) in an ethylene glycol solution containing 6 vol% H2O and 0.5 wt% NH4F at 30 V for 30 min. The anodized Ti substrate was calcined at 450 °C for 2 h. And then the TiO2 NTs were obtained.
The ZnIn2S4/TiO2 NTs composites were then fabricated by a facile hydrothermal method. Typically, Zn(NO3)2·6H2O (0.125–0.50 mmol),
Crystal structure and morphology
Fig. 2 shows the XRD patterns of all the prepared TiO2 NTs samples. For pure TiO2, the main diffraction peaks located at 25.3° (101), 37.8° (004), 53.9° (105), and 62.7° (204) were indexed to the anatase TiO2 phase (JCPDS 21-1272). For the ZnIn2S4/TiO2 samples, apart from the peaks of anatase TiO2, two additional peaks were observed at 27.8° and 47.2°, which were indexed to (102) and (110) planes of hexagonal ZnIn2S4 (JCPDS 65-2023), respectively. Additionally, the peaks of TiO2 were not
Conclusions
A 3D ZnIn2S4/TiO2 nanotubes composite was successfully prepared by a combined hydrothermal reaction and electrochemical anodization method. The 3D ZnIn2S4/TiO2 nanotubes composite can be used as a new photoanode material and provide photogenerated cathodic protection for metals under visible light illumination. The photocurrent density of the ZnIn2S4-0.25/TiO2 composite can reach 400 μA cm−2 and the photogenerated potential drop of the composite photoanode was about 0.36 V, indicating the
Acknowledgements
This work was financially supported by National Natural Science Foundation of China (51801109), Natural Science Foundation of Shandong Province of China (ZR2018BEM004), Taishan Scholars Construction Engineering of Shandong province (201511029), and Shandong Province Postdoctoral Innovation Project (201601001).
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