Modification of the micro-pulling-down method for high-temperature solution growth of miniature bulk crystals
Introduction
The micro-pulling-down (μ-PD) method which has been developed at the Fukuda Laboratory of Tohoku University [1] is usually believed as being suitable only for melt growth of congruently melting compounds. Since the melt is delivered to the growth interface through the narrow capillary channel, only the diffusion controlled growth mode is considered [2]. In such case an effective distribution coefficient should always be equal to unity, and the melt and crystal compositions will be always equal, as it happens in the edge-defined film-fed (EFG) growth of bulk shaped crystals. However, this consideration does not take into account, that in the μ-PD the cross-sections of the capillary, the meniscus and the narrow fiber crystal itself are almost the same. Together with very intensive melt mixing in the meniscus cased by thermocapillary convection, this opens the possibility to use the μ-PD also for incongruent melts, or for solution growth, as it will be shown below. It should be mentioned, that the first successful attempt to use the μ-PD for solution growth of KNbO3 has been made by Chani et al. in Ref. [3].
Section snippets
Melt stirring in μ-PD growth
The beneficial effect of melts stirring on the achievement of stable growth at high growth rates typical for the μ-PD method, comes from the reduction of the interface boundary layer thickness. As shown by Elwell and Scheel [4] an increase in the rate of solution flow along the interface surface always leads to stabilization, since the local temperature gradient on the interface is steepened by stirring to a greater extent than the solute gradient (see for details Chapter 6 in Ref. [4]). This
Discussion and conclusions
It is often discussed if the μ-PD method can be considered as a particular crystal growth method or it is just a miniaturized (and also turned up-side-down) version of the EFG method. On our opinion, the case of μ-PD is a convincing demonstration of how the miniaturization can bring about sufficiently new properties. The method of μ-PD in no case can be considered as a version of EFG at least because of totally different manner of segregation in the μ-PD. It may sound curious, but at least in
Acknowledgements
This work has been supported in part by Deutsche Forschungsgemeinschaft (DFG). The authors cordially acknowledge Prof. T. Fukuda of IMRAM of Tohoku University for stimulating discussions on the topic of μ-PD growth.
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