Phase diagram and properties of Pb(In1/2Nb1/2)O3–Pb(Mg1/3Nb2/3)O3–PbTiO3 polycrystalline ceramics

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Abstract

yPb(In1/2Nb1/2)O3–(1  x  y)Pb(Mg1/3Nb2/3)O3xPbTiO3 (yPIN–(1  x  y)PMN–xPT) polycrystalline ceramics with morphotropic phase boundary (MPB) compositions were synthesized using columbite precursor method. X-ray diffraction results indicated that the MPB of PIN–PMN–PT was located around PT = 0.33–0.36, confirmed by their respective dielectric, piezoelectric and electromechanical properties. The optimum properties were found for the MPB composition 0.36PIN–0.30PMN–0.34PT, with dielectric permittivity ɛr of 2970, piezoelectric coefficient d33 of 450 pC/N, planar electromechanical coupling kp of 49%, remanent polarization Pr of 31.6 μC/cm2 and TC of 245 °C. According to the results of dielectric and pyroelectric measurements, the Curie temperature TC and rhombohedral to tetragonal phase transition temperature TR–T were obtained, and the “flat” MPB for PIN–PMN–PT was achieved, indicating that the strongly curved MPB in PMN–PT system was improved by adding PIN component, offering the possibility to grow single crystals with high electromechanical properties and expanded temperature usage range (limited by TR–T).

Introduction

Relaxor-PbTiO3 (PT) based single crystals, such as Pb(Mg1/3Nb2/3)O3–PbTiO3 (PMN–PT) and Pb(Zn1/3Nb2/3)O3–PbTiO3 (PZN–PT), were found to possess extra high electromechanical coupling factor (k33 > 0.9) and piezoelectric coefficient (d33 > 1500 pC/N) that far out perform polycrystalline PZT-based ceramics (k33 ∼0.7 and d33 ∼400–600 pC/N), making them promising candidates for medical ultrasonic imaging, sonar transducers, and solid-state actuators.1, 2, 3 Although relaxor-PT based single crystals have excellent piezoelectric and electromechanical properties, their relatively low Curie temperature (TC ∼130–170 °C) becomes a critical limitation for applications, where the thermal stability is required, in terms of dielectric and piezoelectric property variations and depolarization as a result of post-fabrication process in transducers.3 Their usage temperature ranges are further restricted by ferroelectric rhombohedral to ferroelectric tetragonal phase transition (TR–T ∼60–95 °C), occurring at significantly lower temperatures due to the strongly curved morphotropic phase boundary (MPB).3, 4, 5

A broader temperature operating range would allow for greater device design flexibility and therefore a wider range of potential applications. Thus, new piezoelectric single crystal compositions, which will be able to operate at higher temperature than current state-of-the-art PMN–PT/PZN–PT single crystals, are desirable.6 In order to find the possibility of single crystals for the next generation of transduction devices, numerous studies are focused on exploring new high performance ferroelectric systems with higher TC/TR–T over the past few years.7, 8, 9, 10

Perovskite Pb(In1/2Nb1/2)O3 (PIN) is a typical relaxor ferroelectric material with a TC of about 90 °C. The solid solution of the PIN–PT binary system exhibits a MPB near 37 mol% PT, where high piezoelectric and dielectric properties can be obtained. The Curie temperature of PIN–PT with MPB composition is about 320 °C, much higher than that of PMN–PT.11 Consequently, it is promising to improve the TC/TR–T of PMN–PT system by adding PIN component. Recently, the new relaxor-PT based ternary single crystal system Pb(In1/2Nb1/2)O3–Pb(Mg1/3Nb2/3)O3–PbTiO3 (PIN–PMN–PT) was reported to possess higher TC > 170 °C and TR–T > 120 °C, and comparable piezoelectric properties to the binary crystal systems PMN–PT, indicating that PIN–PMN–PT crystals are promising candidates for electromechanical devices where high temperature usage and thermal stability are required.12, 13, 14 However, studies of PIN–PMN–PT system have been focused on the PIN in the range of 0.23–0.35, with TR–T less than 135 °C, TC/TR–T of PIN–PMN–PT are needed to be further improved to satisfy practical applications for higher temperature range. Thus, it is necessary to investigate the PIN–PMN–PT ternary system with higher PIN content level.

In this work, in order to obtain higher TC/TR–T in PIN–PMN–PT ternary system, PIN–PMN–PT ceramics with high PIN content were synthesized using columbite precursor method. Dielectric- and pyroelectric-temperature measurements were used to determine the TC/TR–T. Phase structure, dielectric, piezoelectric and ferroelectric properties of PIN–PMN–PT ceramics were studied in detail.

Section snippets

Experimental

The PIN–PMN–PT ternary ceramics with compositions of yPb(In1/2Nb1/2)O3–(1  x  y)Pb(Mg1/3Nb2/3)O3xPbTiO3 (yPIN–(1  x  y)PMN–xPT, x = 0.28–0.37 and y = 0.36, 0.46) were prepared using two-step columbite precursor method.11, 15, 16, 17 The studied compositions are shown in Fig. 1. Raw materials of MgCO3 (99.9%, Alfa Aesar, Ward Hill, MA), Nb2O5 (99.9%, Alfa Aesar) and In2O3 (99.9%, Alfa Aesar) were used to synthesize columbite precursors of MgNb2O6 and InNbO4 at 1000 °C and 1100 °C, respectively. Pb3O4

Results and discussion

XRD patterns of the studied compositions for yPIN–(1  x  y)PMN–xPT are shown in Fig. 2. All the samples were found to be pure perovskite except the compositions with 0.36PIN, where small peaks of pyrochlore phase were indicated in Fig. 2(a). The typical tetragonal phase symmetry for perovskite at room temperature is characterized by (2 0 0) peak splitting around 2θ = 45°, which was used to determine the MPB compositions, separating rhombohedral and tetragonal phases.21, 22 It was found that with

Conclusions

In conclusion, PIN–PMN–PT ternary ceramics with MPB compositions were prepared using two-step columbite precursor method. Phase structure, dielectric, piezoelectric and ferroelectric properties were investigated. The optimum properties were found for the MPB composition 0.36PIN–0.30PMN–0.34PT, with d33 of 450 pC/N, kp of 49%, Qm of 130, ɛr of 2970, tanδ of 1.1%, Pr of 31.6 μC/cm2, EC of 9.8 kV/cm and TC of 245 °C. According to the dielectric- and pyroelectric-temperature measurements, the TC/TR–T

Acknowledgements

The authors thank Prof. Thomas R. Shrout for the helpful discussion. Authors from Beijing Institute of Technology acknowledge the National Natural Science Foundation of China under Grant Nos. 50742007, 50872159 and 50972014, and the National High Technology Research and Development Program of China under Grant No. 2007AA03Z103. The author (D.W. Wang) wishes to acknowledge the support from the China Scholarship Council. The work was supported by ONR.

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