Rare-earth iron-based intermetallic compounds and their carbides: Structure and magnetic behaviors

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Abstract

The structural and magnetic properties of Sm2Fe17-xMox, its out of equilibrium precursor SmFe9-yMoy and their carbides are investigated by means of powder X-ray diffraction, magnetic measurements and high-resolution transmission electron microscopy. The structure of the nanocrystalline Sm1-s(Fe,Mo)5+2s alloys are governed by the s Sm vacancy rate and the x amount of Mo. In this work, the Rietveld analysis shows that for s=0.33 the structure is R3¯m of Th2Zn17-type and P6/mmm with the stoichiometry 1/9 for s=0.36. Moreover, it points out a lattice expansion along the c-axis after Mo substitution for Fe and reveals a 6c preferential occupation for Mo atoms in R3¯m structure, and 2e for the out of equilibrium hexagonal precursor. Upon carbon insertion, the lattice expansion favors the Curie temperature increase up to 35% for Sm2Fe16.42Mo0.58C2 and 49% for the metastable SmFe8.7Mo0.3C carbide. The Curie temperature and the coercive field of the 1/9 carbides are higher than those of 2/17 ones. This makes the out of equilibrium hexagonal precursor a competitive candidate for use as permanent magnet.

Introduction

With the advent of high-energy product Nd–Fe–B permanent magnets, research and development of new permanent magnetic materials have mainly focused on rare earth based alloys. A very great interest appeared towards the magnetic compounds of R2Fe17 insertion following the discovery by Coey of this new family [1].

Nevertheless, the rare-earth iron-rich R2Fe17 intermetallic compounds are not the most suitable for permanent magnets since they exhibit plane anisotropy and a low Curie temperature [2]. In order to make those series of samples more promising candidate for permanent magnets, partial substitutions by a non-magnetic element for Fe were achieved. As a result, the sublattice planar anisotropy of Fe is reduced in favor of the rare earth sublattice anisotropy, which is axial for Sm. Moreover, the magnetic properties of the compounds are improved drastically by interstitial insertion of light elements such as carbon [3] whose thermal stability is better than the nitrides [4], [5], leading to the resurgence of the interest in the investigation of R2Fe17 compounds and their substitutional R2Fe17-xMx, as well as their metastable phases. The substitution of Fe by Al or Ga leads to a change of the system anisotropy from planar to uniaxial [6], [7], [8]. A Curie temperature enhancement was observed depending on both, M and x amount containing compounds [9] improved by nitrogen or carbon insertion [10].

In the present work, we will focus attention on the substitution effect of molybdenum (Mo) in Sm2Fe17 system. Such a substitution was theoretically predicted by atomistic simulation [11] but has never been obtained experimentally.

Herein, investigations on structural, intrinsic and extrinsic properties is presented. In the quest for more interesting properties [12], the out of equilibrium precursor phase is studied. Before this present work, no one has invoked the Sm2(Fe,Mo)17 nor Sm(Fe,Mo)9 phase. Investigations are undertaken to check their optimal preparation condition as well as their carbides.

Section snippets

Experiment

Various alloys with nominal composition of Sm2Fe17-xMox (x=0.3, 0.38, 0.45 and 0.58) were elaborated by high-energy milling technique. A homogeneous Sm2Fe17 prealloy, samarium excess (99.9%) and pure Mo (99.9%) powders were used. The powders were subsequently annealed during 30 min from TA=750C up to 1190C. Carbonation was achieved by reacting annealed samples [13] with appropriate amount of C14H10 powders at 420C.

X-ray diffraction was carried out with CuKα radiation (λ=1.54178A˚) on a Bruker

Structure analysis

Fig. 1(a) shows the X-ray diagrams of Sm2(Fe,Mo)17 sample. The results of the structure refinement performed for the 2/17 alloys show the presence of the main phase (around 97.64%) with the rhombohedral R3¯mTh2Zn17-type structure. We note minor quantities of Sm2O3 (0.08%), SmO6 (2.10%) and SmON (0.18%).

With increasing Mo content, the value of the unit-cell parameter c rises, reaching a certain limit, while the parameter a remains constant, leading to an expansion of the cell volume along the c

Conclusion

The present study illustrates, for the first time, that Sm2Fe17-xMox alloys and the out of equilibrium hexagonal P6/mmm phase Sm(Fe,Mo)9 can be formed by mechanical alloying technique. The carbon transfer was performed successfully by means of a solid–solid reaction with C14H10 powders.

It was demonstrated that Fe substitution by Mo leads to an increase of the c unit cell parameter while a remains quite constant. So, an enlargement along c-axis of the unit cell volume occurs. The Rietveld

Acknowledgments

This work was main supported by the CNRS and the “Ministère de l’Enseignement Supérieur, de la Recherche Scientifique et de la Technologie” (LAB MA03) (Tunisia). The authors acknowledge the French-Tunisian Cooperation CMCU (project 06/S 1309).

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