Elsevier

Journal of Membrane Science

Volume 476, 15 February 2015, Pages 442-448
Journal of Membrane Science

Gas transport properties of new aromatic polyimides based on 3,8-diphenylpyrene-1,2,6,7-tetracarboxylic dianhydride

https://doi.org/10.1016/j.memsci.2014.12.007Get rights and content

Highlights

  • A planar and rigid dianhydride has been used to prepare gas separation polyimides.

  • PCO2/PHe and PCH4/PN2 ratios are reversed compared to glassy polymers (as in PIMs).

  • Very high permeability has been attained by combining with ortho-substituted diamines.

  • Meta-substitution in diamine significantly improves permeability.

  • New polyimides show excellent combination of permeability and selectivity for CO2/N2.

Abstract

Three novel polyimides have been successfully synthesized from 3,8-diphenylpyrene-1,2,6,7-tetracarboxylic dianhydride (DPPD), and three commercial diamines by solution polycondensation. All polymers exhibited high molecular weight, high thermal stability and high rigidity (no glass transition was detected up to 400 °C) and free volume. The new polymers have been tested as gas separation membranes, showing very good combination of permeability and selectivity, especially in the case of the polymer derived from trimethyl-m-phenylenediamine (TMPD), which overpassed the 1991 Robeson upper bound for the gas pairs O2/N2 and CO2/CH4 and was near the 2008 upper bound for CO2/N2.

Introduction

Polymeric membranes are an attractive option for gas separation because of the versatility of their chemistry, feasibility of synthesis and large scale production, processability and cost in comparison to other membranes, such as zeolites. The major requirements for polymeric membranes to efficiently separate gases are:

  • Enhancing membrane selectivity and permeability, thus overcoming the “trade-off” between membrane permeability and selectivity.

  • Addressing the limited chemical and thermal stability of membranes.

  • Enabling the design and fabrication of controlled membrane architectures.

Glassy aromatic polyimides are able to tackle these issues, and consequently they are among the most attractive and promising gas-separation polymers because of their high gas selectivity (separation efficiency), excellent thermal stability, high chemical resistance and good mechanical properties [1], [2].

Consequently, considerable research has been carried out on improved polyimide membrane materials, by rational molecular design of polymeric structures to create new membranes with superior gas separation properties. In many instances, the high degree of packing and low mobility of molecular chains greatly limits the diffusion of gas molecules through the polymer matrix, and consequently aromatic polyimide membranes commonly have low to moderate permeability. The introduction of packing-disrupting units into the backbone has been the most effective way of enhancing diffusivity through an increment of the fractional free volume (FFV).

In recent works, our approach to prepare polymer membranes with an improved selectivity/permeability balance has consisted of using monomers, diamines or dianhydrides, with bulky side groups conveniently placed to increase, in a synergistic way, chain rigidity and FFV [3], [4], [5], [6].

Rigid dianhydrides with bulky side groups have been used to obtain polyimides with excellent gas separation properties [7]. Also, the combination of ortho substituted diamines with rigid dianhydrides has been recently described by Pinnau et al. [8], who have used a bromo-substituted spirobifluorene diamine in combination with different dianhydrides to obtain polyimides with good gas separation. In that paper, it had been found that pyromellitic dianhydride gave better results than the significantly more expensive 6FDA, mainly when the bromo-substituted diamine was employed.

Therefore, in this work, we have studied a planar, very rigid, dianhydride that has been conveniently modified to bear pendant phenyl groups, which will hinder the tendency of the planar structure to stacking. This dianhydride has been combined with three commercial aromatic diamines, two of them having substituents ortho to the amino groups. It was expected that the combination of the dianhydride with the ortho substituted diamines would significantly difficult chain packing, thus giving a combination of very low chain mobility and high fractional free volume, which should produce membranes able to approach the Robeson upper bound [9].

Section snippets

Materials

Naphthalene (99%, Alfa Aesar), benzoyl chloride (99%, Sigma-Aldrich), aluminum chloride (AlCl3, 99.5%, Sigma-Aldrich), diethylene glicol (99%, Alfa Aesar), hydrazine monohydrate (64–65%, Sigma-Aldrich), sodium hydroxide (NaOH, Panreac), maleic anhydride (99%, Acros Organics), iodine (99.8%, Sigma-Aldrich), nitrobenzene (99%, Alfa Aesar), N-methylpyrrolidinone, NMP, (99%, Sigma-Aldrich), N,N-dimethylformamide, DMF, (99,8%, Sigma-Aldrich), pyridine (anhydrous, 99.8%, Sigma-Aldrich) and benzoic

Results and discussion

Pyrene-1,2,6,7-tetracarboxylic dianhydride is a planar, very rigid dianhydride constituted of six fused rings, four from pyrene and two from the cyclic anhydrides. Because of its planar structure, it is expected that this dianhydride will have a strong tendency to stack and consequently it would not be suitable to prepare gas separation membranes, where a high internal free volume is needed. Therefore, in this work, two phenyl rings have been introduced in ortho positions to the anhydride rings

Conclusions

By combining a flat, rigid dianhydride, with bulky groups, and commercial diamines, new polyimides with excellent gas separation properties have been obtained. The permeability order is: PCO2>PHe>PO2>PCH4>PN2, as occurs in PIMs and other microporous polymers. The presence of ortho substituents in the diamine increases the rotational barrier around the imide bond and increases rigidity, thus increasing the membrane performance. Moreover, the combination of ortho substituents with

Acknowledgments

The financial support provided by Projects MAT2013-45071-R and Consolider-Ingenio 2010-CSD-0050-MULTICAT of the Spanish Secretaría de Estado de Investigación, Desarrollo e Innovación is gratefully acknowledged. J. L. Santiago-García gratefully acknowledges a CONACYT postdoctoral fellowship (186332).

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