Direct formation of hydrophobic silica-based micro/mesoporous hybrids from polymethylhydrosiloxane and tetraethoxysilane

https://doi.org/10.1016/j.micromeso.2006.05.022Get rights and content

Abstract

A facile pathway has been developed to prepare silica-based micro/mesoporous bimodal hybrids with super hydrophobicity. It is the special feature of this pathway that though there are no surfactants introduced during the hydrolysis and polycondensation process, the obtained materials exhibit high specific surface areas, high porosity and bimodal structure. Actually, polymethylhydrosiloxane (PMHS), one of the silica sources, assembles itself into a special conformation and plays the role of a structure-directing agent that leads to the formation of the micro/mesophases. Thus, it is thought this novel protocol might be a profitable complement to those methods previously reported for the preparation of porous materials.

Introduction

Since the discovery of surfactant-templated mesoporous materials in the early 1990 [1], [2], [3], the organic–inorganic silica-based mesoporous nanocomposite materials have attracted much interest because of their wide applications in the fields of catalysis and environmental remediation [4]. Generally speaking, the family of organic–inorganic silica-based mesoporous materials includes mesoporous materials with the Si–O–Si tetrahedron frameworks and surfaces functionalized with chemically bonded organic groups, mesophases with organicsilica frameworks, and mesoporous silicas with occluded organic materials such as polymers [4], [5].

Hierarchically structured porous materials containing both micro and mesoporosity have attracted significant attention owing to their important role in the systematic study of structure–property relationship and their technological promise in applications [6], [7]. With the successful synthesis of zeolite faujasite (FAU) and MCM-41, Kloetstra et al. [8] have obtained a composite of FAU and MCM-41 with the overgrowth of a thin layer of MCM-41 on FAU, and some good results were achieved using this composite for vacuum gas oil cracking. Karlsson et al. [9] have prepared some composite materials by simultaneous synthesis of MFI/MCM-41 phase by using two-template approach at the optimized template concentrations and reaction temperatures. Furthermore, Li et al. [10] prepared a MCM-41/β composite by a two-step crystallization, which has dual acidity and pore structure. Recently, several methyl-modified mesoporous materials have been successfully synthesized with dual porosity using non-ionic surfactant [11] in our research group. Although significant progress has been made on the synthesis of micro/mesoporous materials, to the best of our knowledge, there are no reports on the bimodal materials with micro/mesopores using non-surfactant route, not to mention preparing hydrophobic hybrids.

Polymethylhydrosiloxane (PMHS) is a silicon industry by-product, which is cheap, nontoxic and stable to air and moisture, and it can transfer its hydrides to a variety of metal catalysts (including Sn, Ti, Zn, Cu and Pd) that can then participate in a wide range of reduction [12]. At present, PMHS has mainly been employed as a reducing agent to reduce halogen, ketones, ethers, imines, and phosphine oxides. For example, ketones can be reduced into chiral alcohols with PMHS in the presence of zinc-chiral diamines, cadmium/bisoxazoline catalysts or copper/chiral diphosphines [13], [14]. Furthermore, chiral imines can be obtained from imines using PMHS as a reducing agent with the appearance of some catalysts such as titanocene complex, ZnCl2, Ti(OiPr)4, and zinc-diamine complex [14], [15], [16].

Here, we report the synthesis of organic–inorganic micro/mesoporous xerogels using mixed TEOS and PMHS as silica sources without additional introduction of any surfactants. To our interest, though neither solvent extraction nor calcination was utilized, the present amorphous samples exhibited high specific surface areas, pore volumes, bimodal pore structure and super hydrophobicity. Furthermore, the relative content of micropore and mesopore could be finely tuned by adjusting the mass ratio of PMHS to TEOS. It can be deduced that PMHS not only is one part of silica sources, but also plays a more important role of structure-directing agent.

Section snippets

Experimental

All the chemical agents were used as received without further purification. Polymethylhydrosiloxane (PMHS) (99%, M¯W=27005400) was supplied by Acros. Tetraethoxysilane (TEOS, 99%), ethyl alcohol (anhydrous) and sodium hydroxide (NaOH) were provided by Tianjin chemical corporation.

In a typical synthesis, 1.57 mL (1.5587 g), 2.82 mL (2.8056 g), and 4.70 mL (4.676 g) PMHS were dripped into three typical flasks containing 70 ml ethanol, respectively. The resultant solutions were further stirred for 48 h

Bimodal structure determination

The nitrogen adsorption isotherms for the series of xerogels all clearly exhibit a resolved type IV isotherm with a steep desorption branch and a type H2 (type Ein de Boer classification) hysteresis loop [17] (see Fig. 1(a)), and Fig. 1(b) is the corresponding Barrett–Joyner–Halenda (BJH) pore size distributions. It can be clearly seen that the three distributions all mainly center at ∼3.9 nm. Taking the tensile strength effect (TSE) [18] into consideration, that is, the current pore data ∼3.9 nm

Conclusions

This preliminary research work shows that silica-based bimodal micro/mesoporous hybrids with high content of organic functionality could be easily prepared without additional introduction of any surfactants. Furthermore, characterization results indicate that the physico-chemical properties such as specific surface area, pore volume, pore size, relative content of micropore and mesopore could be finely controlled, and they all exhibit super hydrophobicity. More detailed investigation suggests

Acknowledgements

Financial supports from the national key native science foundation (20133040) and State Key Program for Development and Research of China (2005CB221402) and Australian Research Council are gratefully acknowledged.

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