Laser surface texturing can be used to produce well defined micro-grooves on biomedical materials such as Ti-6Al-4V. Such micro-grooves can be optimized to improve the integration with surrounding tissue. This paper examines the effects of Gaussian shaped beam profiles for nano-second laser processing on the laser micro-groove geometry, topography, and micro-structure of Ti-6Al-4V under atmospheric conditions. Laser and machining parameters such as pulse rate, scan speed, wavelength, groove width and pitch are shown to affect the resulting micro-groove geometries. In contrast to prior micro-groove studies using top-hat beam profiles with ultra-violet (UV) Excimer lasers or large area masking techniques, grooves produced with Nd:YVO4 exhibit improved roughness parameters and reduced heat-affected zones. Initial processing parameters are established for the fabrication of micro-groove geometries on flat geometries that are relevant to biomedical implants and devices.
