Deposition and characterization of spray pyrolysed p-type Cu2SnS3 thin film for potential absorber layer of solar cell
Introduction
In recent years, the ternary metal chalcogenide materials have shown great potential candidates for the application of thin film solar cells due to their band gap energy, large absorption coefficient and good photo-stability [1]. Recently, quaternary Cu2ZnSnS4 (CZTS) has attracted more attention because of its non-toxicity and abundant elements [2] but the composition of quaternary CZTS is difficult to control [3]. Hence, the ternary compound consisting of abundant elements [4], which is expected to be deposited easier than quaternary CZTS and their properties for the photovoltaic applications, should be investigated. At present, p-type Cu2SnS3 (CTS) has received significant attention as a suitable material for thin film solar cells because of its high optical absorption coefficient (∼104cm−1), band gap energy and consisting abundant materials [5]. CTS is also a compound which consists of extremely low toxicity materials and abundant in the earth's crust. CTS have been reported to have a band gap energy range from 0.93 to 1.77 eV and to crystallize in a tetragonal, cubic sphalerite-like phase or in the monoclinic structure, with a sphalerite superstructure [6]. In the year 1987, first time Kuku et al. reported the optical absorption and photovoltaic characteristics of thin films of Cu2SnS3 [7]. They reported that the films obtained by the direct evaporation of the synthesized compound were copper deficient, while those grown in an ambiance of copper vapor to be more stoichiometric. In recent past, CTS have been deposited by different deposition techniques such as co-evaporation [[8], [9], [10], [11], [12]], co-sputtering [13], Pulsed laser deposition [14], thermal evaporation with sulfurization [[15], [16], [17]], electron beam evaporation [[18], [19], [20]], sputtering [[21], [22], [23]], electrodeposition [24,25], and chemical methods like spray pyrolysis [7,[26], [27], [28], [29], [30], [31]], SILAR [32], spin coating [33], and dip coating [34]. The efficiency is quite low compared with its quaternary materials and hence it requires more systematic studies to improve the efficiency of CTS thin film for solar cell applications.
Chemical spray pyrolysis is a flexible and cost-effective deposition technique, which is extensively used to deposit ternary semiconductor thin films. In 2007, Bouaziz et al. [26] successfully deposited p-type copper tin sulphide films by a spray pyrolysis technique with the band gap of 1.22 eV. Again in 2009 [27], they fabricated CTS thin films with band gap of 1.15 eV by superposition of SnS2 and CuxS on Pyrex substrates followed sulfur annealing process. In 2012, Adelifard et al. [28] deposited CTS thin films with different Sn/Cu molar ratios and found that the Sn/Cu ratio increased significant improvement in roughness and grain morphology, especially in the Sn-rich layers. In the same year, Chalapathi et al. [29] deposited Cu2SnS3 thin films onto soda lime glass substrates by spray pyrolysis technique at a substrate temperature of 360 °C and CuS as the minor phase which was eliminated by KCN etching. The films were slightly Cu-rich and S-poor with the direct optical band gap of 1.42 eV. Again in 2013 [30], Cu2SnS3 thin films are deposited at 360 °C and annealing in sulphur atmosphere at 400, 450 and 500 °C. Films annealed at 500 °C were found monoclinic CTS phase with the bandgap of 1.1 eV while as-deposited films and films annealed at lower temperatures were found tetragonal CTS phase with the bandgap of 0.97 eV. In 2015, Jia et al. [31] studied the influences of Cu precursor concentration and substrate temperature on the properties of sprayed CTS film. The substrate temperature of 350 °C, Cu concentration in precursor solution of 0.02 M has the best crystallinity and the band gap value was 1.16 eV. In the present paper, ternary Cu2SnS3 thin film was deposited by chemical spray pyrolysis technique and the structural, morphological, optical and electrical properties of spray deposited CTS thin film was examined by employing GIXRD, Micro-Raman, AFM, UV and Hall measurements.
Section snippets
Sample preparation
CTS thin film was deposited by the chemical spray pyrolysis technique on soda lime glass substrates using the aqueous solution containing the precursors such as cupric chloride (5 milli-mol/L), tin chloride (5 milli-mol/L) and thiourea (20 milli-mol/L). The substrate temperature was kept at 573 K with an accuracy of ±5 K using digital temperature controller. The chemical reaction is as follows
The precursor solution
GIXRD characterization
The GIXRD pattern of spray deposited CTS thin film is shown in Fig. 1 and it is found to be well matched with the pattern of tetragonal CTS phase. The peaks located at 28.54, 33.07, 47.47 and 56.32 corresponding to the (112), (200), (220) and (312) planes could be attributed for the characteristics of tetragonal CTS system [35]. Furthermore, the pattern shows that the additional peaks along (203), (211) and (104) direction which confirms the secondary phase Sn2S3 and the planes (110), (108) and
Conclusion
CTS thin film was successfully deposited on to sodalime glass substrate by chemical spray pyrolysis technique and the properties were investigated by GIXRD, micro-Raman, AFM, UV–Vis spectrophotometer and Hall measurement. The GIXRD pattern exhibited tetragonal structure with preferential orientation along (112) direction for CTS thin film and it's confirmed by micro-Raman spectral peak at 320 cm−1 for the existence of Cu2SnS3 with few binary phases. The absorption coefficient of CTS thin film
Acknowledgment
The authors would like to thank UGC-DAE CSR, Indore and Kalpakkam Node, for providing various characterization facilities and we are also thankful to Dr. M. C. Santhosh Kumar, Department of Physics, National Institute of Technology, Tiruchirappalli for providing Hall measurement.
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Recent developments and prospects of copper tin sulphide (Cu<inf>2</inf>SnS<inf>3</inf>) thin films for photovoltaic applications
2024, Chemical Engineering ScienceExploring the correlation between the bandgap engineering and defect density toward high CTS solar cell efficiency
2023, Materials Today CommunicationsSynthesis of Cu<inf>2</inf>SnS<inf>3</inf>, Cu<inf>3</inf>SnS<inf>4</inf>, and Cu<inf>4</inf>SnS<inf>4</inf> thin films by sulfurization of SnS-Cu layers at a selected temperature and /or Cu layers thickness
2022, Journal of Solid State ChemistryCitation Excerpt :By assuming the mass density for bulk materials SnS (5.18 g cm-3) and Cu (8.96 g cm-3), and the formula masses of 150.8 and 63.5 g mol-1, respectively, a theoretical thickness of 120 nm Cu is required for the stoichiometric reaction with SnS (250 nm) to form Cu2SnS3. Higher contents of Cu lead to the formation of the secondary phase Cu2-xS along with CTS phases (Fig. 1a, top); this is typically reported for non-stoichiometric reactions [12,19,58]. In our preliminary results with Cu thickness <125 nm, a binary phase of SnS2 is present.
Tunable crystal structure of Cu<inf>2</inf>SnS<inf>3</inf> deposited by spray pyrolysis and its impact on the chemistry and electronic structure
2021, Journal of Alloys and CompoundsCitation Excerpt :Different Cu2SnS3 crystalline structures such as cubic, monoclinic, tetragonal, and triclinic, have been reported in the temperature range of 25–780 °C [12–15]. The presence of these phases also depends on the deposition conditions and the use of methods such as sputtering [16,17], electron beam evaporation [18], pulsed laser deposition [19], chemical vapor deposition [20], co-evaporation [21], chemical bath deposition [12,22,23], spray pyrolysis [24–29], etc. Particularly, solution-based non-vacuum techniques, such as spray pyrolysis, represent commercial significance for their low process cost.
The effect of sulphur amount in sulphurization stage on secondary phases in Cu<inf>2</inf>SnS<inf>3</inf>(CTS) films
2021, Current Applied PhysicsCitation Excerpt :CTS is a p-type semiconductor with a high optical absorption coefficient, and its optical band gap is close to the optimum value for photovoltaic conversion [9,10]. CTS films have been produced by several methods such as sol-gel [11–13], hydrothermal route [14] mechano-chemical synthesis [15], magnetron sputtering [9,10,12], pulsed laser deposition [16], spray pyrolysis [17] and vacuum evaporation [18]. Among these techniques, vacuum evaporation has certain advantages such as reproducibility of the metallic layers and control of the thickness.