Radiochemical ageing of ethylene–propylene–diene elastomers. 4. Evaluation of some anti-oxidants
Introduction
The modifications of the structure and properties of polymers resulting from exposure to ionising radiation has attracted much interest. The present study, developed in a series of articles, concerns the radiative ageing of EPDM copolymers which are composed of ethylene (PE), propylene (PP) and diene monomer (5-ethylidene-2-norbornene (ENB)). The aim is to propose mechanisms accounting for the main routes of EPDM degradation. Irradiations were carried out both in the presence and in the absence of oxygen, and the comparison with EPR containing the same ethylene/propylene ratio than EPDM were made to assess the importance of the diene moiety and the involvement of oxygen.
The first paper focused on the modifications of the chemical structure of EPDM (77.9% ethylene, 21.4% propylene, 0.7% diene) and EPR (76.6% ethylene, 23.4% propylene) under argon atmosphere [1]. Irradiation of EPDM and EPR was shown to generate trans-vinylene, vinyl, vinylidene and diene unsaturation, with similar radiochemical yields for both polymers. Degradation was shown to also involve cross-linking and production of hydrogen. The presence of the diene, the double bonds of which are consumed with a high radiochemical yield, contributes to the increase in rate and intermolecular bridge density. Mechanisms were proposed to account for the main routes of EPDM degradation. In particular, it was shown that the depletion of unsaturation, which cannot result from unselective direct radiolysis, involves addition by macro-radicals formed in the EPDM radiolysis.
In paper 2 [2], the chemical changes occurring in EPDM and EPR films γ-irradiated under oxygen atmosphere were identified and quantified using a combination of IR analysis, derivatisation reactions and iodometric titration. The extent of cross-linking was evaluated by gel fraction methods.
On the basis of these experimental results, mechanisms accounting for EPDM γ-degradation under oxygen atmosphere were proposed in paper 3 [3]. Discussion took also into account complementary experimental results showing the instability of hydroperoxide groups under γ-radiation. It was shown that radio-oxidation involves two concomitant processes. As the interaction of high energy radiation with matter is unselective, the irradiation of EPDM (77.9% ethylene) mainly involves C–H bond scissions of the ethylene units. Radicals resulting from the direct effects of radiation are likely to initiate a chain oxidation process. It was shown that the methylene groups in an α-position to the double bonds of the ENB are the most oxidisable site and that saturation reactions of the ENB moieties cause the cross-linking of EPDM films.
The present paper reports some recent results and obtained ion stabilisation of EPDM to radiochemical ageing. The EPDM samples were vulcanised with dicumyl peroxide and/or stabilised with hindered phenol or amine-type anti-oxidant. In order to verify the efficiency of the stabilisers against chain oxidation, the impact of the various formulations on the oxidation rate of EPDM induced by UV-light or by temperature was also studied.
Thermo-oxidation, photo-oxidation and γ-irradiation involve a chain-oxidation process whose common points can be described according to [4]:
The main differences between the processes lie in the initiation step and in the hydroperoxide decomposition. It is generally admitted that photo- and thermo-oxidation starts on the ENB moiety before reaching the ethylene–propylene units [5], [6]. The thermal and photochemical degradation of hydroperoxides involves the scission of the O–O bonds [7].
It is briefly recalled that anti-oxidants (AH) prevent by chain transfer (i) or termination (ii) the propagation reactions [7] in any oxidation process (UV, thermal or radiation initiated), according to:
The present paper reports a study of the behaviour of various formulations under conditions of oxidation initiated by UV-light, temperature or γ-radiations. The objective is to compare the efficiency of the anti-oxidant in stabilising EPDM against these various conditions of degradation.
Section snippets
Experimental
Ethylene–propylene–diene monomer (EPDM), based on 5-ethylidene-2-norbornene (ENB), was supplied by Dupont under the trade name NORDEL IP 3725. The molar composition of EPDM determined by solid state 13C NMR was 77.9% ethylene, 21.4% propylene, 0.7% diene. Various formulations of EPDM were processed: a pure gum (EPDM), an elastomer cross-linked agent with dicumyl peroxide (Aldrich) and an elastomer stabilised with two types of anti-oxidants: a hindered phenol (Irganox 1035, Ciba-Geigy) and an
Radio-oxidation
Radio-oxidation of EPDM leads to notable modifications in the IR and UV–vis spectra of the samples. The oxidation products formed by γ-irradiation of additive-free EPDM 9 were characterised by IR spectroscopy. The results obtained are shown in Fig. 1: the development of a broad band in the hydroxyl absorption region centred at 3400 cm−1 is observed and in the carbonyl region the formation of a carbonyl band with an absorption maximum at 1714 cm−1.
Focussing on these two regions of the FTIR region
Discussion
Oxidation of polymers induced by UV-light, temperature or γ-radiation results in chain scission, cross-linking and formation of oxygen-containing functional groups. The stabilisers role is to retard these oxidation processes. Oxidation prevention involves the scavenging of free-radical intermediates (P and PO2 radicals) and in some cases can also involve in the reduction of radicals formation.
Conventional anti-oxidants are highly efficient against EPDM thermal oxidation and provoke long
Conclusion
The oxidation rate of EPDM can be efficiently reduced by anti-oxidants in thermo-oxidation conditions. In photo-oxidation conditions, anti-oxidants can induce the EPDM degradation because they are not protected by UV-absorbers. In γ-irradiation conditions, anti-oxidants are rapidly consumed and only the amine-type formulation at 1% is observed to display a limited stability, with a very short induction period (25 kGy) before the oxidation starts.
A more effective stabilisation system should
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