Ontology-based data integration and decision support for product e-Design

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Abstract

Currently, computer-based support tools are widely used to facilitate the design process and have the potential to reduce design time, decrease product cost and enhance product quality. Although there are promising information systems to manage product lifecycle and product-related data, including product data management (PDM) and product lifecycle management (PLM), significant limitations still exist, where information required to make decisions may not be available, may be lacking consistency, and may not be expressed in a general way for sharing between systems. Moreover, there remains little support for decision making that considers multiple complex technical and economical criteria, relations, and objectives in product design. To address these problems, this paper presents a framework for an ontology-based data integration and decision support environment for e-Design. The framework can guide designers in the design process, can make recommendations, and can provide decision support for parameter adjustments.

Introduction

Product design can greatly influence cost, quality and time to market of a product. Currently, computer-based support tools are widely used to facilitate the design process and have the potential to reduce design time, decrease product cost and enhance product quality. Design for Manufacturability (DFM) is developed with the expectation that it will address the time to market, quality and cost issue, and a Design for Assembly (DFA) system considers the ease of handling and assembling of component parts and the number of parts used in the product [1]. All DFM systems share a common goal, which is to minimize the total product lifecycle costs through more systematic and efficient decision making, when considering the design in light of manufacturing [2].

The data produced by existing information systems, such as CAD and DFM systems, are already in electronic formats. But all the information required to make a decision may not be available, may lack consistency and may not be expressed in a general way. How to retrieve and utilize data in design is an important problem. Two types of computer-based information systems that have been developed to manage product lifecycle and product-related data include product data management (PDM) and product lifecycle management (PLM). While promising, significant limitations still exist, where information required for decision making may not be available, may be lacking consistency, and may not be expressed in a general way for sharing between systems. The heterogeneity in the way of structuring and interpreting information causes conflicts, and makes it difficult to retrieve information from different sources. Wache [3] summarized those conflicts into structural and semantic conflicts. Structural conflicts arise because the same objects and facts in the domain can be described in different ways. Semantic conflicts occur when two systems do not use the same interpretation of information. Moreover, it is difficult for designers to consider multiple complex technical and economical criteria, relations, and objectives in product design.

In recent years, the concept of ontology has been used in the field of knowledge management and computer supported cooperative work (CSCW). Ontology is a formal specification of domain knowledge and has been used to define a set of data and their structure for experts to share information in a domain of interest. It is well suited for the representation and utilization of relations among data, and is efficient in knowledge reasoning. Ontology-based method is a new and promising approach to manage knowledge in engineering, integrate multiple data resources, and facilitate the consideration of the complex relations among concepts and slots in decision making. The purpose of this research is to explore the ontology-based method to solve the limitations in present computer-based information systems for product design.

There has been some research in ontology-based methods for information retrieval. Hwang, et al. [4] designed an architecture of search systems based on an ontology using web services. Since ontology can provide the inferred and associated information between data, in the system, ontologies are exploited by different semantic web applications to provide information to search clients. To search the increasing medical text documents, a medical information system, which has a semantic search function, was developed using a medical ontology that represents medical terminology semantic structure [5]. Vasilecas and Bugaite [6] put forward a method for ontology transformation into business rules, which are implemented by information-processing rules. In their research, the ontology axioms can be used to create a set of information-processing rules. They can be transformed into ECA rules and then to active DBMS triggers. Stojanovic N. and Stojanovic L. [7] presented a logic-based approach for query refinement in an ontology-based information portal. The query refinements are ranked according to their relevance to user's needs and have a self-improvement nature. In the ONTOWEB system [8], the ontology-based search engine is used to query the information that has been loaded into the database. This study showed that ontologies can be used not only to improve precision, but also to reduce the search time. While each of these works provides certain benefits, none focus on how to guide users to the proper information especially when designers are not very familiar with the process and when corresponding detailed data from different data resources belongs to multiple departments.

In this paper, a framework of ontology-based data integration and decision support for e-Design is built, using the hybrid approach in ontology-based integration. The framework can guide designers in the design process, with recommendations based on best historical data that meets previous inputs, and decision support based on knowledge and relations retained in ontologies. The sections that follow provide a detailed description of the approach, framework and associated ontology-based e-Design system for data integration and decision support.

Section snippets

Overall framework and process

Fig. 1 summarizes the overall framework and the process for ontology-based data integration and decision support for e-Design. As shown, after design parameters are input into the system, the input data process module calculates the outputs according to models and formulas (e.g., DFM formulas, cost models, etc.). Design inputs may require exploration and iterations. This is supported through the presentation of best historical data that may be found in a variety of heterogeneous data resources.

Realized system

This system is based on the browser/server mode built in the Apache Tomcat platform, and it is developed by using JSP. According to Bennett [23], for a nontechnical user, the design of an appropriate user interface is the most important determinant of the success of a decision support implementation. In the B/S mode, the platform in the research is supported by the ontology, and it provides information to users in a more flexible format. The advantage of the B/S mode is that users do not need

Conclusions

The research in this paper is based on the collaboration between NSF Center for e-Design and NSF Center for Friction Stir Processing. In this paper, the ontology-based data integration and decision support method for e-Design is proposed and realized to help solve problems in data consistency, quality, as well as in decision support during product design in CFSP. The ontology-based data integration method has been designed and implemented with the decision support tool to guide users through

Acknowledgements

This work was funded by the National Science Foundation through grant nos. EEC-0632758 and EEC-0542084. Any opinions, findings, and conclusions or recommendations presented in this paper are those of the authors and do not necessarily reflect the views of the National Science Foundation.

Xiaomeng Chang got her Ph.D. degree in May, 2008 in Grado Department of Industrial and Systems Engineering, Virginia Tech. She received her M.S. in Industrial and Systems Engineering at Virginia Tech in May 2007, and in Control Science and Engineering in Tsinghua University in July 2005. Her research interests include ontology-based knowledge management, error control, data integration, and decision support tools in product design and Design for Manufacturing for collaborative organizations.

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    Xiaomeng Chang got her Ph.D. degree in May, 2008 in Grado Department of Industrial and Systems Engineering, Virginia Tech. She received her M.S. in Industrial and Systems Engineering at Virginia Tech in May 2007, and in Control Science and Engineering in Tsinghua University in July 2005. Her research interests include ontology-based knowledge management, error control, data integration, and decision support tools in product design and Design for Manufacturing for collaborative organizations.

    Janis Terpenny is a Professor in Engineering Education and Mechanical Engineering and an affiliate of Industrial & Systems Engineering at Virginia Tech. She is Director of the Center for e-Design, a multi-university NSF I/UCRC center. Her research focuses on methods and representation schemes for early design process and on engineering design education. She was previously an assistant professor at the University of Massachusetts and worked at General Electric (GE), including the completion of a two-year management program. She is a member of ASEE, ASME, IIE, and Alpha Pi Mu. She is an associate editor for the Journal of Mechanical Design and the Design Economics area editor for The Engineering Economist. Dr. Janis Terpenny is the corresponding author and can be contacted at [email protected].

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