Elsevier

Thin Solid Films

Volume 545, 31 October 2013, Pages 210-216
Thin Solid Films

Effect of amorphous fluorinated coatings on photocatalytic properties of anodized titanium surfaces

https://doi.org/10.1016/j.tsf.2013.08.004Get rights and content

Highlights

  • Coated anodized titanium surfaces show a decreased wettability.

  • Evaluation of the stability of perfluorinated coatings towards photocatalysis.

  • Amorphous perfluorinated coatings do not hinder photocatalytic activity.

Abstract

The photocatalytic activity promoted by anodized titanium surfaces coated with different amorphous perfluoropolymers was evaluated. A copolymer between tetrafluoroethylene and perfluoro-4-trifluoromethoxy-1,3-dioxole and two perfluoropolyethers containing ammonium phosphate and triethoxysilane functionalities, respectively, were tested as coating materials. These coatings revealed good adhesion to the anodized titanium substrate and conferred to it both hydrophobicity and oleophobicity. The photocatalytic activity of the coating on anodized titanium was evaluated by monitoring the degradation of stearic acid via Infrared spectroscopy. The degradation rate of stearic acid was reduced but not set to zero by the presence of the fluorinated coatings, leading to the development of advanced functional coatings. The morphological variations of the coatings as a result of photocatalysis were also determined by atomic force microscopy.

Introduction

In the last years, titanium has received considerable attention because of its unique characteristics, like exceptional resistance to corrosive environments, high strength-to-weight ratio, high resistance to fatigue and excellent biocompatibility [1], [2], [3], [4], [5], [6]. As a consequence, it has been widely applied in several fields of engineering and architecture. Moreover, anodic oxidation can be used to form on the surface of titanium a partially crystalline oxide of titanium dioxide characterized by photocatalytic activity. Different crystal phases of titanium dioxide can be obtained depending on the anodizing procedure, namely, rutile, anatase and brookite: owing to its superior photoactivity, the greater the content of anatase in the titanium dioxide layer, the more effective the photocatalysis [2], [3], [7], [8], [9]. In addition, aesthetically attractive colors, due to interference phenomena between the oxide film and the underlying metal surface, can be conferred to the surface of anodized titanium [6], [10]. Titanium dioxide in the anatase phase is a semiconductor photocatalyst, and it offers convenient routes to the decontamination of air and water from gaseous, dissolved or solid compounds, even if present in low concentrations [11], [12]. In fact, such materials are able to photocatalyze the complete mineralization of many organic and inorganic compounds, including aromatics, insecticides, pesticides, dyes, surfactants, hormones and halohydrocarbons [3], through a process that can be schematically summarized as follows:Organicpollutant+O2mineralizedproducts

Further applications of titanium dioxide as photocatalyst are in the fields of solar energy conversion [13], [14], [15], [16], [17], [18], [19], electrochromic devices [20], self-cleaning [21] antimicrobial coatings [22] and antitumor treatments [2]. Photocatalytic reactions take place on the surface of the titanium-based photocatalyst, where electron-hole pairs are generated by the exposure to ultra-band gap light. Each electron-hole pair can either recombine or react with species adsorbed on the surface [12], [21]. The photogenerated electrons can reduce surface oxygen to water, while the photogenerated holes are able to directly mineralize organic compounds [12], [21]. The oxidation process is probably due to the initial oxidation of surface OH groups to OH ∙ which subsequently oxidize the adsorbed organic species [2], [3], [23]. However, one of the major drawbacks of anodized titanium is the easy soiling of this material [24]. In fact, its photocatalytic activity is significantly reduced whenever its surface is in contact with greasy or oily compounds [25]. Thus, the protection with a polymeric coating, which limits the soiling but does not inhibit the photocatalytic properties, can be an important improvement towards a more widespread use of anodized titanium. The polymers that can generate this synergic effect should present some fundamental characteristics: high chemical and thermal resistance to guarantee stability during photocatalysis, high transparency to radiations to allow the photoactivation of the oxide film, high permeability to the compounds required for the photocatalytic reactions and low wettability to achieve a self-cleaning effect.

Perfluorinated polymers are characterized by exceptional chemical and thermal stability, low surface energy and low wettability [24], [25], [26], [27], [28]. All these properties are strictly related to the presence of highly energetic C–F bonds into their polymeric chains. In addition, amorphous perfluoropolymers are completely transparent to a wide spectrum of radiations and show very low refractive indexes [29], [30], [31], [32], [33], [34]. Highly amorphous fluoropolymers also have a good permeability towards elementary gases, such as O2 [35], [36] and water vapor [37]. In particular, this property can allow the photocatalytic process to take place even if the organic pollutant is not in direct contact with the surface of the photocatalyst.

Three different coatings were applied on anodized titanium to test their effect on the photocatalytic activity: HYFLON® AD60, a high molecular weight copolymer of tetrafluoroethylene (TFE) and 2,2,4-trifluoro-5-trifluoromethoxy-1,3-dioxole (TTD) [38], [39] and two perfluoropolyethers (PFPEs), FLUOROLINK® F10 and FLUOROLINK® S10, containing ammonium phosphate and triethoxysilane functionalities, respectively. The photocatalytic activity of uncoated anodized titanium and that of the samples coated with fluoropolymers were compared in this study. The photocatalytic activity was assessed by evaluating the photodegradation rate of stearic acid, via the following reaction [40], [41], [42], [43], [44]:CH3CH216CO2H+26O2hvEbandgap18CO2+18H2O

Since stearic acid is a solid compound, it can be considered as a molecular model of the solid organic films, which are usually deposited on surfaces such kitchen glasses or light covers in tunnel roads. The photodegradation of stearic acid was evaluated with Fourier transform infrared (FT-IR) analysis by observing specific absorbance peaks: the asymmetric in-plane C–H stretching mode of CH3 group at 2958 cm 1 and the asymmetric and symmetric C–H stretching modes of CH2 groups at 2912 cm 1 and 2853 cm 1 [44], [45]. FT-IR analyses for the determination of photodegradation rate were focused on the 2912-cm 1 peak because it is more evident and sharp than the others. The morphological changes of fluorinated coatings exposed to UV radiations were also determined by atomic force microscopy (AFM).

Section snippets

Materials

Commercially pure titanium (ASTM Grade 2) was employed as metallic substrate and amorphous perfluoropolymers HYFLON® AD60, FLUOROLINK® F10 and FLUOROLINK® S10 (from now on briefly indicated as AD60, F10 and S10, respectively) were used as protective coatings (Fig. 1).

These fluoropolymers are produced and commercialized by Solvay Specialty Polymers. HYFLON® AD60 is a random copolymer of tetrafluoroethylene (TFE) and 2,2,4-trifluoro-5-trifluoromethoxy-1,3-dioxole (TTD), characterized by a low

Photocatalysis

A widely used technique to evaluate the photocatalytic activity of materials involves the determination of the removal rate of stearic acid [40], [41], [42], [43], [49]. Stearic acid is highly stable under UV illumination in the absence of a photocatalyst and the photodegradation of this organic compound usually does not produce any component that may interfere with its own FT-IR peaks [50]. Moreover, only carbon dioxide and water are generated as gaseous products during the photocatalytic

Conclusions

In this work, AD60, S10 and F10 amorphous perfluorinated coatings were applied on anodized titanium surfaces and tested in the photodegradation of stearic acid: the coatings did not block photocatalytic reactions, although a reduction of photoefficiency was observed. Moreover, these amorphous fluorinated coatings decreased the wettability of the treated surfaces, which helps maintaining their aesthetic characteristics. Among the three applied perfluoropolymeric materials, only the plate treated

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