Issue 17, 2016

Piperazine-modified ammonium polyphosphate as monocomponent flame-retardant hardener for epoxy resin: flame retardance, curing behavior and mechanical property

Abstract

To obtain highly fire-safe epoxy resin (EP), piperazine-modified ammonium polyphosphate (PAz-APP) with multiple active –NH– groups was prepared and utilized as a highly effective flame-retardant hardener. After curing by PAz-APP as a monocomponent hardener, cross-linked networks containing both tertiary amino and ether linkages were obtained, which resulted in two glass transitions. Thanks to the phosphorus-containing inorganic part, PAz-APP brought excellent flame retardance and smoke suppression efficiency to the EP system. The cured sample passed V-0 rating (UL-94) with only 7.5 wt% addition of PAz-APP. Cone calorimetric results suggested that, compared with PAz/EP (as a reference sample), both the peak-heat release rate (PHRR) and total smoke production (TSP) of PAz-APP 15/EP (15 wt% addition) sharply dropped by 81.5% and 80.0%, respectively. By analyzing the chemical constitution of the decomposing residues at different temperatures, it was noticed that PAz-APP mainly acted as a flame retardant in the condensed phase via the formation of phosphorus-rich char. Dynamic mechanical analysis (DMA) illustrated that the main glass transition temperature (Tg) of PAz-APP 15/EP was as high as 162.4 °C. Furthermore, the incorporation of PAz-APP did not worsen the mechanical properties, but contrarily, improved the impact strength.

Graphical abstract: Piperazine-modified ammonium polyphosphate as monocomponent flame-retardant hardener for epoxy resin: flame retardance, curing behavior and mechanical property

Supplementary files

Article information

Article type
Paper
Submitted
10 Mar 2016
Accepted
05 Apr 2016
First published
13 Apr 2016

Polym. Chem., 2016,7, 3003-3012

Piperazine-modified ammonium polyphosphate as monocomponent flame-retardant hardener for epoxy resin: flame retardance, curing behavior and mechanical property

Y. Tan, Z. Shao, L. Yu, J. Long, M. Qi, L. Chen and Y. Wang, Polym. Chem., 2016, 7, 3003 DOI: 10.1039/C6PY00434B

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