Local adaptive slicing

This paper presents a new approach to adaptive slicing that significantly reduces fabrication times. The new approach first identifies the individual parts and features that comprise each layer in a given build, and then slices each independently of one another. This technique improves upon existing adaptive slicing algorithms by eliminating most of the slices that do not effectively enhance the overall part surface quality. Conventional adaptive slicing methods produce unnecessary layers that contribute to increased fabrication times without improving the overall quality of the part surfaces. These unnecessary layers result from fabricating all of the parts and features within the build volume at a given height using a single build layer thickness. Each thickness is commonly derived from the one part or feature existing at that height whose surface geometry requires the thinnest layer to meet a tolerance criterion. The new approach has been implemented on an FDM 1600 rapid prototyping system, and has demonstrated a 17‐37 per cent reduction in fabrication times compared to that of conventional adaptive slicing methods.