Skip to main content
Log in

Interfacialreactions and impactreliability of Sn–Zn solder joints on Cu or electroless Au/Ni(P) bond-pads

  • Published:
Journal of Materials Research Aims and scope Submit manuscript

Abstract

Sn–9Zn and Sn–8Zn–3Bi solder balls were bonded to Cu or electroless Au/Ni(P) pads, and the effect of aging on jointreliability, including impactreliability, was investigated. For the purpose of quantitatively evaluating the impact toughness of the solder joints, a test similar to the classic Charpy impact test was performed. The interfacial compounds formed in the solder/Cu joint during soldering were Cu–Zn intermetallic compounds (IMCs), not Cu–Sn IMCs. One of the Cu–Zn IMCs, γ–Cu5Zn8, thickenedremarkably with aging, and eventually its morphology changed from layer-type into discontinuous. The rapid growth of the ³–Cu5Zn8 and void formation at the bond interface led to the significant degradation of the jointreliability due to a ductile-to-brittle transition of the joint. Meanwhile, the compound formed in the solder/Au/Ni(P) joint during soldering was a Au–Zn IMC, above which Zn redeposited during aging. Both the dissolution and diffusion of Ni into the solders were extremely slow, which contributes to negligible void formation at the bond interface. As aresult, the solder bumps on the Au/Ni(P) pads were able to mauntaun the high joint strength and impact toughness even after prolonged aging.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. K.N. Tu and K. Zeng: Tin-lead (SnPb) solder reaction in flip chip technology. Mater. Sci. Eng. R 34, 1 (2001).

    Article  Google Scholar 

  2. K. Suganuma, T. Murata, H. Noguchi, and Y. Toyoda: Heat resistance of Sn–9Zn solder/Cu interface with or without coating. J. Mater. Res. 15, 884 (2000).

    Article  CAS  Google Scholar 

  3. K.S. Kim, Y.S. Kim, K. Suganuma, and H. Nakajima: Microstructure changes in Sn–Zn/Cu joints during heat-exposure. J. Jpn. Inst. Electron. Packag. 5, 666 (2002).

    Article  CAS  Google Scholar 

  4. H.M. Lee, S.W. Yoon, and B.J. Lee: Thermodynamic prediction of interface phases at Cu/solder joints. J. Electron. Mater. 27, 1161 (1998).

    Article  CAS  Google Scholar 

  5. B.J. Lee, N.M. Hwang, and H.M. Lee: Prediction of interface reaction products between Cu and various solder alloys by thermodynamic calculation. Acta Mater. 45, 1867 (1997).

    Article  CAS  Google Scholar 

  6. P. Harris: Interfacial reactions of tin-zinc-bismuth alloys. Soldering Surf. Mount Technol. 11, 46 (1999).

    Article  CAS  Google Scholar 

  7. Y. Chonan, T. Komiyama, J. Onuki, R. Urao, T. Kimura, and T. Nagano: Influence of P content in electroless plated Ni-P alloy film on interfacial structures and strength between Sn–Zn solder and plated Au/Ni-P alloy film. Mater. Trans. 43, 1887 (2002).

    Article  CAS  Google Scholar 

  8. S.P. Yu, H.J. Lin, M.H. Hon, and M.C. Wang: Effects of process parameters on the soldering behavior of the eutectic Sn–Zn solder on Cu substrate. J. Mater. Sci.–Mater. Electron. 11, 461 (2000).

    Article  CAS  Google Scholar 

  9. Y.C. Chan, M.Y. Chiu, and T.H. Chuang: Intermetallic compounds formed during the soldering reactions of eutectic Sn–9Zn with Cu and Ni substrates. Z. Metallkd. 93, 95 (2002).

    Article  CAS  Google Scholar 

  10. M.Y. Chiu, S.S. Wang, and T.H. Chuang: Intermetallic compounds formed during between liquid Sn–8Zn-3Bi solders and Ni substrates. J. Electron. Mater. 31, 494 (2002).

    Article  CAS  Google Scholar 

  11. I. Shohji, T. Nakamura, F. Mori, and S. Fujiuchi: Interface reaction and mechanical properties of lead-free Sn–Zn alloy/Cu joints. Mater. Trans. 43, 1797 (2002).

    Article  CAS  Google Scholar 

  12. M. Nishiura, A. Nakayama, S. Sakatani, Y. Kohara, K. Uenishi, and K.F. Kobayashi: Mechanical strength and microstructure of BGA joints using lead-free solders. Mater. Trans. 43, 1802 (2002). M. Date et al.: Interfacial reactions and impact reliability of Sn–Zn solder joints on Cu or electroless Au/Ni(P) bond-pads J. Mater. Res., Vol. 19, No. 10, Oct 2004 2895

    Article  CAS  Google Scholar 

  13. K.C. Hung, Y.C. Chan, H.C. Ong, P.L. Tu, and C.W. Tang: Effect of pinhole Au/Ni/Cu substrate on self-alignment of advanced packages. Mater. Sci. Eng. B 76, 87 (2000).

    Article  Google Scholar 

  14. T. Morita, R. Kajiwara, K. Yamamoto, K. Sato, M. Date, T. Shoji, I. Ueno, and S. Okabe: Impact reliability of Pb-free BGA solder joints. Proceedings of the 16th JIEP Annual Meeting, (JIEP, Tokyo, Japan, 2002), p. 107.

    Google Scholar 

  15. T. Shoji, K. Yamamoto, R. Kajiwara, T. Morita, K. Sato, and M. Date: Interfacial reactions between Pb-free solders and Cu substrates, in Proceedings of the 16th JIEP Annual Meeting (JIEP, Tokyo, Japan, 2002), p. 97.

    Google Scholar 

  16. T. Lyman: Metals Handbook, 8th ed. (American Society for Metals, Materials Park, OH, 1973), Vol. 8.

  17. T.B. Massalski and H.W. King: The lattice spacing relationships in H.C.P. ε and η phases in the systems Cu–Zn, Ag-Zn; Au-Zn and Ag-Cd. Acta Metall. 10, 1171 (1962).

    Article  CAS  Google Scholar 

  18. J.P. Schaffer, A. Saxena, S.D. Antolovich, T.H. Sanders, Jr., and S.B. Warner: The Science and Design of Engineering Materials (The McGraw-Hill companies, New York, 1999), p. 384.

    Google Scholar 

  19. B.F. Dyson, T.R. Anthony, and D. Turnbull: Interstitial diffusion of copper in tin. J. Appl. Phys. 38, 3408 (1967).

    Article  CAS  Google Scholar 

  20. F.H. Huang and H.B. Huntington: Diffusion of Sb124, Cd109, Sn113, and Zn65 in tin. Phys. Rev. B 9, 1479 (1974).

    Article  CAS  Google Scholar 

  21. G. Krautheim, A. Neidhardt, U. Reinhold, and A. Zehe: Impurity diffusion of Sn–113 and Sb-124 in copper. Phys. Lett. 72A, 181 (1979).

    Article  CAS  Google Scholar 

  22. M.B. Dutt and S.K. Sen: Diffusion of zinc in copper and silver. Jpn. J. Appl. Phys. 18, 1025 (1979).

    Article  CAS  Google Scholar 

  23. C.J. Thwautes, M.E. Warwick, and B. Scott: Metals Handbook, 9th ed. (American Society for Metals, Materials Park, OH, 1985), Vol. 9, p. 455.

    Google Scholar 

  24. T. Omi, S. Kokunau, and H. Yamamoto: Structure of amorphous Ni-P electrodeposits. Trans. Jpn. Inst. Metals 17, 370 (1976).

    Article  CAS  Google Scholar 

  25. J.W. Jang, P.G. Kim, K.N. Tu, D.R. Frear, and P. Thompson: Solder reaction-assisted crystallization of electroless Ni-P under bump metallization in low cost flip chip technology. J. Appl. Phys. 85, 8456 (1999).

    Article  CAS  Google Scholar 

  26. Y.S. Kim, K.S. Kim, C.W. Hwang, and K. Suganuma: Effect of composition and cooling rate on microstructure and tensile properties of Sn–Zn–Bi alloys. J. Alloys Compd. 352, 237 (2003).

    Article  CAS  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to M. Date.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Date, M., Tu, K.N., Shoji, T. et al. Interfacialreactions and impactreliability of Sn–Zn solder joints on Cu or electroless Au/Ni(P) bond-pads. Journal of Materials Research 19, 2887–2896 (2004). https://doi.org/10.1557/JMR.2004.0371

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1557/JMR.2004.0371

Navigation