Abstract
Microstructural changes induced by electromigration were studied in eutectic SnAg solder bumps jointed to under-bump metallization (UBM) of Ti/Cr-Cu/Cu and pad metallization of Cu/Ni/Au. Intermetallic compounds (IMCs) and phase transformations were observed during a current stress of 1 × 104 A/cm2 at 150 °C. On the cathode/substrate side, some of the (CuyNi1−y)6Sn5 transformed into (NixCu1−x)3Sn4 due to depletion of Cu atoms caused by the electron flow. It is found that both the cathode/chip and anode/chip ends could be failure sites. On the cathode/chip side, the UBM dissolved after current stressing for 22 h, and failure may occur due to depletion of solder. On the anode/chip side, a large amount of (CuyNi1−y)6Sn5 or (NixCu1−x)3Sn4 IMCs grew at the low-current-density area due to the migration of Ni and Cu atoms from the substrate side, which may be responsible for the electromigration failure at this end.
Similar content being viewed by others
References
K.N. Tu: Recent advances on electromigration in very-large-scale-integration of interconnects. J. Appl. Phys. 94, 5451 (2003).
K.N. Tu and K. Zeng: Sn-Pb solder reaction in flip chip technology. Mater. Sci. Eng. Rep. R34, 1 (2001).
K. Zeng and K.N. Tu: Six cases of reliability study of Pb-free solder joints in electronic packaging technology. Mater. Sci. Eng. Rep. R38, 55 (2002).
S. Brandenburg and S. Yeh: Electromigration studies of flip chip bump solder joints. Proceedings of the Surface Mount International Conference and Exhibition, Integrated Electronics Engineering Center (IEEC), San Jose, CA (1998). p. 337.
C.Y. Liu, C. Chen, C.N. Liao and K.N. Tu: Microstructure- electromigration correlation in a thin stripe of eutectic SnPb solder stressed between Cu electrodes. Appl. Phys. Lett. 75, 58 (1999).
J.D. Wu, P.J. Zheng, K. Lee, C.T. Chiu, and J.J. Lee: Electromigration failures of UBM/bump systems of flip-chip packages. Proceedings of the 52nd Electronic Components and Technology Conference, IEEE Components, Packaging, and Manufacturing Technology Society, San Diego, CA (2002). p. 452.
E.C.C. Yeh, W.J. Choi and K.N. Tu: Current-crowding-induced electromigration failure in flip chip solder joints. Appl. Phys. Lett. 80(4), 580 (2002).
J.W. Nah, K.W. Paik and J.O. Suh: Mechanism of electromigration-induced failure in the 97Pb-3Sn and 37Pb-63Sn composite solder joints. J. Appl. Phys. 94(12), 7560 (2003).
C.M. Lu, T.L. Shao and C.J. Yang: Microstructure evolution during electromigration eutectic SnPb solder bumps. J. Mater. Res. 19(8), 2394 (2004).
H. Ye, C. Basaran and D. Hopkins: Thermomigration in Pb-Sn solder joints under joule heating during electric current stressing. Appl. Phys. Lett. 82(7), 1045 (2003).
T.Y. Lee, K.N. Tu and D.R. Frear: Electromigration of eutectic SnPb and SnAg3.8Cu0.7 flip-chip solder bumps and under-bump metallization. J. Appl. Phys. 90(9), 4502 (2001).
S.Y. Jang, J. Wolf, W.S. Kwon, and K.W. Paik: UBM (under bump metallization) study for Pb-free electroplating bumping: Interface reaction, and electromigration. Electronic Components and Technology Conference, Packaging, and Manufacturing Technology Society, IEEE Components, IEEE, San Diego, CA (2002). p. 1213.
W.J. Choi, E.C.C. Yeh and K.N. Tu: Mean-time-to-failure study of flip-chip solder joints on Cu/Ni(V)/Al thin-film under-bump-metallization. J. Appl. Phys. 94(9), 5665 (2003).
T.L. Shao, Y.H. Chen, S.H. Chiu and C. Chen: Electromigration failure mechanisms for SnAg3.5 solder bumps on Ti/Cr-Cu/Cu and Ni(P)/Au metallization pads. J. Appl. Phys. 96(8), 4518 (2004).
S.W. Chen, C.M. Chen and W.C. Liu: Electric current effects upon the Sn/Cu and Sn/Ni interfacial reactions. J. Electron. Mater. 27(11), 1193 (1998).
S.J. Wang and C.Y. Liu: Study of interaction between Cu-Sn and Ni-Sn interfacial reactions by Ni-Sn3.5Ag-Cu sandwich structure. J. Electron. Mater. 32(11), 1303 (2003).
T.L. Shao, T.S. Chen, Y.M. Huang and C. Chen: Cross interactions on interfacial reactions of solder bumps and metallization layers during reflow. J. Mater. Res. 19(12), 3654 (2004).
P.G. Kim, J.W. Jang, T.Y. Lee and K.N. Tu: Interfacial reaction and wetting behavior in eutectic SnPb solder on Ni/Ti thin films and Ni foils. J. Appl. Phys. 86(12), 6746 (1999).
K.N. Tu: Interdiffusion and reaction in bimetallic Cu-Sn thin films. Acta Metall. 21(4), 347 (1973).
J.W. Mayer, J.M. Poate and K.N. Tu: Thin films and solid-phase reactions. Science 190, 228 (1975).
K.N. Tu and R.D. Thompson: Kinetics of interfacial reaction in bimetallic Cu-Sn thin films. Acta Mater. 30, 947 (1982).
H. Mehrer: Reference Database for Diffusivities, Landolt-Börnstein New Series (Springer, Berlin, 1990), Group III, Vol. 26.
K. Zeng and J. Kivilahti: Thermodynamic Calculation of Saturation Solubilities of Some Metals in Pb-Free Solders. Internal Report (Helsinki University of Technology, Helsinki, Finland, 2000).
W.T. Chen, C.E. Ho and C.R. Kao: Effect of concentration on the interfacial reactions between Ni and Sn-Cu solders. J. Mater. Res. 17(2), 263 (2002).
S.N. Mei, J. Shi and H.B. Huntington: Diffusion and electromigration in lead alloys. I. Nickel as a mobile element. J. Appl. Phys. 62(2), 444 (1987).
C.S. Huang, J.G. Duh and Y.M. Chen: Metallurgical reaction of the Sn-3.5Ag solder and Sn-37Pb solder with Ni/Cu under-bump metallization in a flip-chip package. J. Electron. Mater. 32(12), 1509 (2003).
K.N. Tu, C.C. Yeh and C.Y. Liu: Effect of current crowding on vacancy diffusion and void formation in electromigration. Appl. Phys. Lett. 76(8), 988 (2000).
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Chen, Y.H., Shao, T.L., Liu, P.C. et al. Microstructural Evolution During Electromigration in Eutectic SnAg Solder Bumps. Journal of Materials Research 20, 2432–2442 (2005). https://doi.org/10.1557/jmr.2005.0291
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1557/jmr.2005.0291