Abstract
During the last five years Pratt & Whitney Aircraft has developed rapid solidification powder metallurgy and consolidation techniques to produce advanced aluminum alloys. A centrifugal rotary atomization device with forced high velocity helium convective cooling has been developed to pilot-plant stage, to produce aluminum alloys of novel compositions for advanced gas turbine engine applications. Rapidly solidified aluminum alloys solidify as spherical droplets up to 100 µm diameter with cooling rates of 105–106 K/sec, and demonstrate new microstructural features which have been exploited to develop elevated temperature mechanical properties. Alloys have been developed for 400–500° F fan and compressor applications that have traditionally used titanium alloys, and this paper reviews the microstructural evolution of rapidly solidified structures during thermomechanical processing.
Similar content being viewed by others
References
Sanders, R. E., et. al., “Elevated Temperature Aluminum Alloy Development,” Final Contract Report, Air Force Wright Aeronautical Laboratories, Contract F33615-77-C-5086, to be published.
Adam, C. M., et. al., “Application of Rapidly Solidified Alloys” Final Contract Report, Air Force Wright Aeronautical Laboratories, Contract F33615-76-C-5136, to be published.
Jones, H., Aluminum, 1978, p. 278.
Brown, L. M., and R. K. Ham, “Strengthening Methods in Crystals,” Elsevier, New York, 1971, Edited by A. Kelly and R. B. Nicholson, p. 9.
Lifshitz, I. M., and V. V. Slyozov, J. Phys. Chem. Solids, 19, 35 (1961).
Wagner, C., Z. Electrochem., 65, 581 (1961).
Ardell, A. J., Ada Met. 20, 61 (1972).
Mondolfo, L., “Aluminum Properties — Structure and Properties,” Butterworths, London, 1976, p. 24.
Hansen, M., “Constitution of Binary Alloys,” McGraw-Hill, New York, 1958.
Bishop, M. and K. E. Fletcher, Int. Met. Rev. 17, 203 (1972).
Armstrong, G. R., and H. Jones, “Solidification and Casting of Metals,” p. 454, 1979, Metals Society, London.
Dean, W. A., and R. F. Spear, Proc. 12th Army Materials Research Conf., Syracuse, N.Y.; Syracuse Univ. Press, 1966, p. 235.
Ichikawa, R., T. Ohashi and T. Ikeda, Jnl. Japanese Inst. Light Metals 9, 929 (1970).
Lewis, R. E., et. al., U.S. Air Force Materials Laboratory Technical Report, 1978, TR-78–102.
Jackson, K. A., and J. D. Hunt, Trans. AIME, 239, 864 (1967).
Lemkey, F. D., et. al., Trans. Met. Soc. AIME, 223, 388 (1965).
Adam, C. M., and L. M. Hogan, Jnl. Aust. I. Metals, 17, 81 (1972).
Marich, S., Jnl. Aust. I. Metals, 17, 18 (1972).
Patterson, R. J., to be published, this Conference Proceedings.
Jang, J. W., W. N. Gill and J. C. Mollendorf, Chem. Eng. Comm. 12, 3 (1981).
Adam, C. M., and R. G. Bourdeau, Proc. Second Int. Conf. on Rapid Solidification Processing, p. 246, Claitors, Baton Rouge, 1980.
Chalmers, B., “Principles of Solidification,” John Wiley and Sons, Inc., New York, 1966.
Flemings, M. C., “Solidification Processing,” McGraw Hill, New York, 1974.
Mullins, W. W., and R. F. Sekerka, Jnl. App. Physics, 35, 444 (1964).
Jones, H., Mater. Sci. Engin. 5, 1 (1969/70).
Jacobs, W. H., A. G. Doggett and M. T. Stowell, Jnl Mats. Sci., 9, 1631 (1974).
Thursfield, G., and M. T. Stowell, Jnl. Mats. Sci., 9, 1644 (1974).
Blank, E., Z. Metallkunde, 63, 315 (1972).
Esslinger, P., Z. Metallkunde, 57, 109 (1966).
Chattopadhyay, K., et. al., Jnl Mats. Sci., 13, 2730 (1978).
Furrer, P., H. Warlimont, and Z. Metallkunde, 64, 236 (1973).
Acknowledgements
This work was performed under a Defense Advanced Research Projects Agency contract monitored by the Air Force Wright Aeronautical Laboratories, F33615-76-C-5136, “Application of Rapidly Solidfied Alloys.” The continuing support and encouragement of Dr. E. van Reuth (DARPA), Mr. A. Adair and Dr. L. Bidwell (AFWAL), and the senior management of Pratt & Whitney Aircraft is gratefully acknowledged.
Author information
Authors and Affiliations
Additional information
The views and conclusions contained in this document are those of the author and should not be interpreted as necessarily representing the official policies, either expressed or implied, of the Advanced Research Projects Agency or the U.S. Government.
Rights and permissions
About this article
Cite this article
Adam, C.M. Structure/Property Relationships and Applications of Rapidly Solidified Aluminum Alloys. MRS Online Proceedings Library 8, 411–422 (1981). https://doi.org/10.1557/PROC-8-411
Published:
Issue Date:
DOI: https://doi.org/10.1557/PROC-8-411