Skip to main content
Log in

Observations of continuous tin whisker growth in NdSn3 intermetallic compound

  • Article
  • Published:
Journal of Materials Research Aims and scope Submit manuscript

Abstract

In situ observation of tin whisker growth in NdSn3 compound was carried out by using an optical microscope (OM) and scanning electron microscopy (SEM). The growth rate of Sn-whisker from NdSn3 is shown to be rapid (approximately 8–15Å/s) during exposure to room ambience, and it is accompanied by formation of a new compound, Nd(OH)3, as was confirmed by x-ray diffraction. This reaction between the Sn-RE compound and trace water in room ambience has significant influence on whisker growth. There is an electron irradiation effect on whisker growth; that is, whiskers stopped growing after being observed in SEM. Therefore, it is suggested that OM be used rather than SEM to observe the continuous whisker growth. In discussion, the driving force per Sn atom for whisker growth is estimated as 1 × 1014 N in accordance with the whisker growth rate, and its apparent force originates from a chemical potential gradient between the released Sn atoms and the whisker.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. K.G. Compton, A. Mendizza and S.M. Arnold: Filamentary growths on metal surfaces whiskers. Corrosion 7, 327 (1951)

    Article  Google Scholar 

  2. K.N. Tu: Interdiffusion and reaction in bimetallic Cu-Sn thin films. Acta Metall. 21, 347 (1973)

    Article  CAS  Google Scholar 

  3. E. Chason, N. Jadhav, W.L. Chan, L. Reinbold and K.S. Kumar: Whisker formation in Sn and Pb-Sn coatings: Role of intermetallic growth, stress evolution, and plastic deformation processes. Appl. Phys. Lett. 92, 171901 (2008)

    Article  Google Scholar 

  4. G.T. Galyon: Annotated tin whisker bibliography and anthology. IEEE Trans. Electron. Packag. Manuf. 28, 94 (2005)

    Article  CAS  Google Scholar 

  5. J.W. Osenbach, J.M. DeLucca, B.D. Potteiger, A. Amin and F.A. Baiocchi: Sn-whiskers: Truths and myths. J. Mater. Sci.-Mater. Electron. 18, 283 (2007)

    Article  CAS  Google Scholar 

  6. C. Xu, Y. Zhang, C. Fan, J.A. Abys, L. Hopkins and F. Stevie: Understanding whisker phenomenon: The driving force for whisker formation. CircuiTree 15, 94 (2002)

    Google Scholar 

  7. B.Z. Lee and D.N. Lee: Spontaneous growth mechanism of tin whisker. Acta Mater. 46, 3701 (1998)

    Article  CAS  Google Scholar 

  8. R.M. Fisher, L.S. Darken and K.G. Carroll: Accelerated growth of tin whiskers. Acta Metall. 2, 370 (1954)

    Google Scholar 

  9. J.D. Eshelby: A tentative theory of metallic whisker growth. Phys. Rev. 91, 755 (1953)

    Article  Google Scholar 

  10. F.C. Frank: On tin whiskers. Philos. Mag. 44, 854 (1953)

    Article  CAS  Google Scholar 

  11. D.A. Pinsky: The role of dissolved hydrogen and other trace impurities on propensity of tin deposits to grow whiskers. Microelectron. Reliab. 48, 675 (2008)

    Article  CAS  Google Scholar 

  12. B. Jiang and A.P. Xian: Whisker growth on tin finishes of different electrolytes. Microelectron. Reliab. 48, 105 (2008)

    Article  CAS  Google Scholar 

  13. M. Rozen: Practical whisker growth control methods. Plating 55, 1155 (1968)

    CAS  Google Scholar 

  14. Y. Zhang, C. Xu, C. Fan and J.A. Abys: Tin whisker growth and prevention. J. Surf. Mount Tech. 13, 1 (2000)

    CAS  Google Scholar 

  15. N. Furuta and K. Hamamura: Growth mechanism of proper tin-whisker. Jpn. J. Appl. Phys. 8, 1404 (1969)

    Article  CAS  Google Scholar 

  16. K.N. Tu and J.C.M. Li: Spontaneous whisker growth on lead-free solder finishes. Mater. Sci. Eng., A 409, 131 (2005)

    Article  Google Scholar 

  17. K. Chen and G.D. Wilcox: Observations of the spontaneous growth of tin whiskers on tin-manganese alloy electrodeposits. Phys. Rev. Lett. 94, 066104 (2005)

    Article  Google Scholar 

  18. W.J. Boettinger, C.E. Johnson, L.A. Bendersky, K.W. Moon, M.E. Williams and G.R. Stafford: Whisker and Hillock formation on Sn, Sn-Cu and Sn-Pb electrodeposits. Acta Mater. 53, 5033 (2005)

    Article  CAS  Google Scholar 

  19. Y. Nakadaira, S. Jeong, J. Shim, J. Seo, S. Min, T. Cho and S. Kang: Growth of tin whiskers for lead-free plated lead frame packages in high humid environments and during thermal cycling. Microelectron. Reliab. 47, 1928 (2007)

    Article  CAS  Google Scholar 

  20. S.E. Koonce and S.M. Arnold: Growth of metal whiskers. J. Appl. Phys. 24, 365 (1953)

    Article  CAS  Google Scholar 

  21. T.H. Chuang: Rapid whisker growth on the surface of Sn-3Ag-0.5Cu-1.0Ce solder joints. Scr. Mater. 55, 983 (2006)

    Article  CAS  Google Scholar 

  22. T.H. Chuang and S.F. Yen: Abnormal growth of tin whiskers in a Sn3Ag0.5Cu0.5Ce solder ball grid array package. J. Electron. Mater. 35, 1621 (2006)

    Article  CAS  Google Scholar 

  23. T.H. Chuang, C.C. Chi and H.J. Lin: Formation of whiskers and hillocks on the surface of Sn-6.6RE alloys. Metall. Mater. Trans. 39, 604 (2008)

    Article  Google Scholar 

  24. B. Jiang and A.P. Xian: Spontaneous growth of tin whiskers on tin-rare-earth alloys. Philos. Mag. Lett. 87, 657 (2007)

    Article  CAS  Google Scholar 

  25. W.C. Ellis, D.F. Gibbons and R.C. Treuting: Growth of metal whiskers from the solid, in Growth and Perfection of Crystals, edited by R.H. Doremus, B.W. Roberts, and D. Turnbull (John Wiley & Sons, NY, 1958).

    Google Scholar 

  26. K.N. Tu: Irreversible-processes of spontaneous whisker growth in bimetallic Cu-Sn thin-film reactions. Phys. Rev. B 49, 2030 (1994)

    Article  CAS  Google Scholar 

  27. W.J. Choi, T.Y. Lee, K.N. Tu, N. Tamura, R.S. Celestre, A.A. MacDowell, Y.Y. Bong, L. Nguyen and G.T.T. Sheng: Structure and kinetics of Sn whisker growth on Pb-free solder finish, in Proceedings of the 52ndElectronic Components and Technology Conference (2002), pp. 628–633.

    Google Scholar 

  28. J. Kadesch and J. Brusse: The continuing dangers of tin whiskers and attempts to control them with conformal coating, in NASA’s EEE Links Newsletter (July 2001): http://grizzly.gsfc.nasa.gov/eeelinks/July2001/.

    Google Scholar 

  29. T. Swanson: Natl. Bur. Stand. (U.S.). Circulation 539(1), 24 (1953).

    Google Scholar 

  30. A. Saccone, D. Maccio and R. Ferro: Phase equilibria of the NdSn system in the 55–80 at.% Sn range. J. Alloys Compd. 201, L9 (1993).

    Google Scholar 

  31. R. Roy and H.A. McKinstry: Concerning the so-called Y(OH)3-type structure, and the structure of La(OH)3. Acta Crystallogr. 6, 365 (1953)

    Article  CAS  Google Scholar 

  32. D.R. Qiu: Migration of atoms, in Metal Physics, Vol. 1, edited by Y.F. Li (Science Press, Beijing, 2000).

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Ai-Ping Xian.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Xian, AP., Liu, M. Observations of continuous tin whisker growth in NdSn3 intermetallic compound. Journal of Materials Research 24, 2775–2783 (2009). https://doi.org/10.1557/jmr.2009.0334

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1557/jmr.2009.0334

Navigation