Skip to main content
Log in

Synthesis of heavy tungsten alloys via powder reduction technique

  • Articles
  • Published:
Journal of Materials Research Aims and scope Submit manuscript

Abstract

Heavy tungsten alloys with the following compositions 98W2Fe, 93W7Fe, and 95W2Fe3Ni were successfully prepared through gaseous reduction of metal oxide mixtures in the temperature range of 850–1000 °C. Reduced samples were subjected to sintering processes in reducing atmosphere (Ar/4% H2) at different temperatures (1200–1300 °C) and dwell times (30, 90 min). The prepared alloys together with the sintered samples were characterized by x-ray diffraction (XRD), field emission scanning electron microscope (FESEM), and optical microscope. The microhardness of the sintered samples was measured and correlated to sintering temperature and dwell time. The presence of iron oxide decreases the reducibility of WO3 whereas the presence of NiO increases the reducibility of both iron oxide and tungsten oxide. With the increase of sintering temperature and dwell time, porosity of samples decreases forming dense structure which is coupled with the increase of hardness particularly for 95W2Fe3Ni alloy.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

FIG. 1
FIG. 2
FIG. 3
FIG. 4
FIG. 5
FIG. 6
FIG. 7
FIG. 8
FIG. 9
FIG. 10
FIG. 11
FIG. 12
FIG. 13
FIG. 14
FIG. 15

Similar content being viewed by others

References

  1. J. He, F-L. He, D-W. Li, Y-L. Liu, and D-C. Yin: A novel porous Fe/Fe–W alloy scaffold with a double—Layer structured skeleton preparation, in vitro degradability and biointerfaces. Colloids Surface B: Biointerfaces 142, 325 (2016).

    Article  CAS  Google Scholar 

  2. M. Yunzhu, Z. Jiajia, L. Wensheng, and Z. Yaxu: Transient liquid-phase sintering characteristic of W–Ni–Fe alloy via microwave-assisted heating. Rare Met. Mater. Eng. 43 (9), 2108 (2014).

    Article  Google Scholar 

  3. A. Patra, Md. Meraj, S. Pal, N. Yedla, and S.K. Karak: Experimental and atomistic simulation based study of W based alloys synthesized by mechanical alloying. Int. J. Refract. Met. Hard Mater. 58, 57 (2016).

    Article  CAS  Google Scholar 

  4. M. Xia, P. Huang, R-K. Cu, and C-c. Ge: Cold sprayed W/Ni/Fe alloy coating: Microstructure and mechanical properties. Surf. Coat. Technol. 291, 376 (2016).

    Article  CAS  Google Scholar 

  5. A.L.M. Oliveira, J.D. Costa, M.B. De Sousa, J.J.N. Alves, A.R.N. Campos, R.A.C. Santana, and S. Parasad: Studies on electrodeposition and characterization of the Ni–W–Fe alloys coatings. J. Alloys Compd. 619, 697 (2015).

    Article  CAS  Google Scholar 

  6. K.S. Abdel Halim, M. Bram, H.P. Buchkremer, and M. Bahgat: Synthesis of heavy tungsten alloy by thermal technique. Ind. Eng. Chem. Res. 51 (50), 16354 (2012).

    Article  CAS  Google Scholar 

  7. B.H. Rabin and R.M. German: Microstructure effects on tensile properties of tungsten–nickel–iron. Metall. Trans. A 19, 1523 (1988).

    Article  Google Scholar 

  8. L. Shu-dong, Y. Jian-hong, G. Ying-Li, P. Yuan-dong, L. Li-ya, and R. Jun-ming: Microwave sintering W–Cu composites: Analyses of densification and microstructural homogenization. J. Alloys Compd. 473 (1–2), 5 (2009).

    Article  Google Scholar 

  9. H.J. Ryu, S.H. Hong, and W.H. Reak: Mechanical alloying process of 93W-5.6Ni-1.4Fe tungsten heavy alloy. J. Mater. Process. Technol. 63 (1–3), 292 (1997).

    Article  Google Scholar 

  10. J.L. Fan, T. Liu, H. Cheng, and D. Wang: Preparation of fine grain tungsten heavy alloy with high properties by mechanical alloying and yttrium oxide addition. J. Mater. Process. Technol. 208, 463 (2008).

    Article  CAS  Google Scholar 

  11. J. Matejicek, Y. Koza, and V. Weinzettl: Plasma sprayed tungsten-based coatings and their performance under fusion relevant conditions. J. Mater. Process. Technol. 395, 75 (2005).

    Google Scholar 

  12. T.P. Bagchi, N. Arvind Kumar, B. Sarma, and N. Maitra: Mater. Chem. Phys. 67 (111), 9 (2001).

    Google Scholar 

  13. A. Upadhyaya, S.K. Tiwari, and P. Mishra: Microwave sintering of W–Ni–Fe alloy. Scr. Mater. 56, 5 (2007).

    Article  CAS  Google Scholar 

  14. D. Mikolaj, C. Henrikas, and S. Zbigniew: Electrodeposition and properties of Ni–W, Fe–W and Fe–Ni–W amorphous alloys. Electrochim. Acta 45, 3389 (2000).

    Article  Google Scholar 

  15. K.S. Abdel Halim, M. Bahgat, and O.A. Fouad: Thermal synthesis of nanocrystalline fcc Fe–Ni alloy by gaseous reduction of coprecipitated NiFe2O4 from secondary resources. Mater. Sci. Technol. 22, 1396 (2006).

    Article  CAS  Google Scholar 

  16. K.S. Abdel Halim, M.H. Khedr, and A.H. Zaki: Kinetics and mechanisms of the reduction of Cu0.5Zn0.5Fe2O4 with hydrogen at 400–600 °C for the production of metallic nanoparticles. J. Anal. Appl. Pyrolysis 80, 346 (2007).

    Article  Google Scholar 

  17. M. Bahgat, M.K. Paek, and J.J. Pak: Hydrogen reduction of Fe2O3/WO3 mixture with synthesis of nanocrystalline Fe/W composite. Mater. Trans. 49 (6), 1480 (2008).

    Article  CAS  Google Scholar 

  18. M.H. Khedr, A.A. Farghali, and A.A. AbdelKhalik: Microstructure, kinetics and mechanisms of nano-crystalline CuFe2O4 reduction in flowing hydrogen at 300–600 °C for the production of metallic nano-wires. J. Anal. Appl. Pyrolysis 1, 78 (2007).

    Google Scholar 

  19. M. Bahgat, M.K. Paek, and J.J. Pak: Reduction investigation of WO3/NiO/Fe2O3 and synthesis of nanocrystalline ternary W–Ni–Fe alloy. J. Alloys Compd. 472, 314 (2009).

    Article  CAS  Google Scholar 

  20. A. Pineau, N. Kanari, and I. Gaballah: Kinetics of reduction of iron oxides by H2: Part II. Low temperature reduction of magnetite. Thermochim. Acta 75, 456 (2007).

    Google Scholar 

  21. K.S. Abdel Halim: Isothermal reduction behavior of Fe2O3/MnO composite materials with solid carbon. Mater. Sci. Eng., A 15, 452 (2007).

    Google Scholar 

  22. M.I. Nasr, A.A. Omar, M.H. Khedr, and A.A. El-Geassy: Analysis of solid state reduction of iron ore from a couple of experimental measurements. Scand. J. Metall. 23, 119 (1995).

    Google Scholar 

  23. C. Bryk and W.K. Lu: Reduction phenomena in composites of iron ore concentrates and coals. Ironmaking Steelmaking 13, 70 (1986).

    CAS  Google Scholar 

  24. K.S. Abdel Halim, M.H. Khedr, M.I. Nasr, and M.S. Abdel Wahab: Carbothermic reduction kinetics of nanocrystallite Fe2O3/NiO composites for the production of Fe/Ni alloy. J. Alloys Compd. 463, 585 (2008).

    Article  CAS  Google Scholar 

  25. J. Zhu, S. Cao, and H. Liu: Fabrication of W–Ni–Fe alloys with gradient structures. Int. J. Refract. Met. Hard Mater. 36, 72 (2013).

    Article  CAS  Google Scholar 

  26. X. Gong, J.L. Fan, F. Ding, M. Song, and B.Y. Huang: Effect of tungsten content on microstructure and quasi-static tensile fracture characteristics of rapidly hot-extruded W–Ni–Fe alloys. Int. J. Refract. Met. Hard Mater. 30, 71 (2012).

    Article  CAS  Google Scholar 

  27. Y. Yu, W. Zhang, C. Yu, and E. Wang: Effect of swaging on microstructure and mechanical properties of liquid-phase sintered 93W–4.9(Ni, Co)–2.1Fe alloy. Int. J. Refract. Met. Hard Mater. 44, 103 (2014).

    Article  CAS  Google Scholar 

  28. M. Bahgat, K.S. Abdel Halim, H.A. El-Kelesh, and M.I. Nasr: Metallic iron whisker formation and growth during iron oxide reduction: K2O effect. Ironmaking Steelmaking 36 (5), 379 (2009).

    Article  CAS  Google Scholar 

  29. K.S. Abdel Halim, M. Bahgat, H.A. El-Kelesh, and M.I. Nasr: Metallic iron whisker formation and growth during iron oxide reduction: Basicity effect. Ironmaking Steelmaking 36 (8), 631 (2009).

    Article  CAS  Google Scholar 

  30. P.K. Strangway: MSc Thesis. Mater. Sci., University of Tronto, Canada, 1964.

    Google Scholar 

  31. J.S.C. Jang, J.C. Fwu, L.J. Chang, G.J. Chen, and C.T. Hsu: Study on the solid-phase sintering of the nano-structured heavy tungsten alloy powder. J. Alloys Compd. 434–435, 367 (2007).

    Article  Google Scholar 

  32. H.Q. Li and F. Ebrahimi: An investigation of thermal stability and microhardness of electrodeposited nanocrystalline nickel–21% iron alloys. Acta Mater. 51, 3905 (2003).

    Article  CAS  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Heba Al-Kelesh.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Al-Kelesh, H., Abdel Halim, K.S. & Nasr, M.I. Synthesis of heavy tungsten alloys via powder reduction technique. Journal of Materials Research 31, 2977–2986 (2016). https://doi.org/10.1557/jmr.2016.318

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1557/jmr.2016.318

Navigation