MATERIALS TRANSACTIONS
Online ISSN : 1347-5320
Print ISSN : 1345-9678
ISSN-L : 1345-9678
High-Speed Deformation and Collision Behavior of Pure Aluminum Plates in Magnetic Pulse Welding
Mitsuhiro WatanabeShinji Kumai
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2009 Volume 50 Issue 8 Pages 2035-2042

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Abstract

In-situ observation of magnetic pulse welding process using a one-turn coil was performed by using a high-speed video camera. High-speed deformation and collision behavior of the metal plates were investigated. The flyer plate traveled toward the parent plate with a high speed by the generated electromagnetic force. A collision velocity of the flyer plate to the parent plate was 250 m/s at the representative welding condition (initial gap distance between two plates: 1.0 mm, discharge energy: 2.5 kJ). It was clearly observed that a part of the flyer plate which was located along the coil bulged toward the parent plate. The collision angle between metal plate surfaces was 0° at the initial collision point, but it increased continuously during the welding. Such a characteristic high-speed oblique collision is considered to result in formation of the wavy interface and gradual changes in its wavelength and amplitude along the welding interface.

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© 2009 The Japan Institute of Light Metals
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