ISIJ International
Online ISSN : 1347-5460
Print ISSN : 0915-1559
ISSN-L : 0915-1559
Regular Article
Thermal Decomposition Behaviour of Fine Iron Ore Particles
Yingxia Qu Yongxiang YangZongshu ZouChristiaan ZeilstraKoen MeijerRob Boom
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2014 Volume 54 Issue 10 Pages 2196-2205

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Abstract

In the smelting cyclone of HIsarna process, both thermal decomposition and gaseous reduction of iron ore contribute to the expected pre-reduction degree about 20%. However, the fine ore reduction and melting process in the smelting cyclone is extremely fast and it is very difficult to differentiate between the thermal decomposition and gaseous reduction. This study focused on the thermal decomposition mechanism of the fine iron ore under different conditions. Firstly, the theoretical evaluation has been conducted based on the thermodynamics, and then the laboratory investigation was conducted in three stages with three reactors: the TGA-DSC, the electrically heated horizontal tube furnace and the High-temperature Drop Tube Furnace (HDTF). According to the experimental results of the first two stages and the theoretical evaluation, it was found that the temperature of intensive thermal decomposition of Fe2O3 in the inert gas environment is in the range of 1473–1573 K, while the thermal decomposition of Fe3O4 could be sped up when the temperature is above 1773 K in the inert gas. Temperature plays an important role in the thermal decomposition degree and reaction rate. Finally, it was found that the thermal decomposition of the individual iron ore particles took place very rapidly in the HDTF and no significant influence of the particle size and residence time (t ≤ 2020 ms) on the equivalent reduction degree could be observed, when the particle diameter was smaller than 250 μm in the CO2 gas.

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© 2014 by The Iron and Steel Institute of Japan
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