Abstract
The effect of pin penetration depth on the mechanical properties of friction stir spot welded (FSSW) aluminum alloy 1050 and pure copper has been investigated. For a certian tool geometry, constant tool rotation speed and penetration time, the materials have been friction stir spot welded in three different penetration depths, namely 2.8 mm, 4 mm and 5 mm. Tensile shear tests, microhardness measurements and micostructural investigation have been carried out on the welded specimens in order to investigate the effect of penetration depth. 2.8 mm plunge depth has resulted in a weak joint, whereas 4 mm and 5 mm plunge depths offer acceptable tensile shear results. Presence of intermetallic phases had an influence on the tensile shear and hardness values.
Kurzfassung
Für den vorliegenden Beitrag wurden die Auswirkungen der Eindringtiefe des Pins auf die mechanischen Eigenschaften der rührreibpunktgeschweißten (friction stir spot welded – FSSW) Aluminiumlegierung 1050 und reinem Kupfer untersucht. Bei einer bestimmten Werkzeuggeometrie und einer konstanten Werkzeugdrehgeschwindigkeit sowie Eindringzeit wurden die Werkstoffe mit drei verschiedenen Eindringtiefen rührreibpunktgeschweißt, und zwar 2mm, 8mm, 4mm und 5 mm. Mit den geschweißten Proben wurden Scherzugversuche, Mikrohärtemessungen und Gefügeuntersuchungen durchgeführt, um die Effkte der Eindringtiefe zu untersuchen. Eine Eintauchtiefe von 2,8 mm ergab eine schwache Verbindung. Die Eintauchtiefen 4mm bzw. 5 mm bieten akzeptable Ergebnisse in den Scherzugversuchen. Die Anwesenheit von intermetallischen Phasen hatten einen Einfluß auf Scherzugfestigkeit und Härtewerte.
References
1 C.Connoly: Friction spot joining in aluminium car bodies, Ind. Robot34 (2007), pp. 17–2010.1108/01439910710718397Search in Google Scholar
2 R. S.Mishra, M. W.Mahoney: Friction Stir Spot Welding, H.Badarınarayan, F.Hunt, K.Okamoto (Eds.): Friction Stir Welding and Processing, American Soc. Met., USA (2007), pp. 235–250Search in Google Scholar
3 D.Mitlin, V.Radmilovic, T.Pan, J.Chen, Z.Feng, M. L.Santella: Structure-properties relations in spot friction welded (also known as friction stir spot welded) 6111 aluminum, Mater. Sci. Eng. A441 (2006), pp. 79–9610.1016/j.msea.2006.06.126Search in Google Scholar
4 Y.Uematsu, K.Tokaji, Y.Tozaki, T.Kurita, S.Murata: Effect of re-filling probe hole on tensile failure and fatigue behaviour of friction stir spot welded joints in Al-Mg-Si alloy, Int. J. Fatig.30 (2008), pp. 1956–196610.1016/j.ijfatigue.2008.01.006Search in Google Scholar
5 P.Su, A.Gerlich, T. H.North, G. J.Bendzsak: Intermixing in dissimilar friction stir spot welds, Metall. Mater. Trans. A, 38 (2007), pp. 584–59510.1007/s11661-006-9067-4Search in Google Scholar
6 S.Lathabai, M. J.Painter, G. M. D.Cantin, V.K.Tyagi: Friction spot joining of an extruded Al–Mg–Si alloy, Scripta Mater.55 (2006), pp. 899–90210.1016/j.scriptamat.2006.07.046Search in Google Scholar
7 D. A.Wang, S. C.Lee: Fatigue lives of friction stir spot welds in aluminum 6061-T6 sheets, J. Mater. Process. Tech.209 (2009), pp. 367–37510.1016/j.jmatprotec.2008.02.008Search in Google Scholar
8 M.Fujımoto, S.Koga, N.Abe, Y. S.Sato, H.Kokawa: Microstructural analysis of the stir zone of Al alloy produced by friction stir spot welding, Sci. Technol. Weld. Joi.13 (2008), pp. 663–67010.1179/136217108X347601Search in Google Scholar
9 Y.Tozaki, Y.Uematsu, K.Tokaji: A newly developed tool without probe for friction stir spot welding and its performance, J. Mater. Process Technol.210 (2010), pp. 844–85110.1016/j.jmatprotec.2010.01.015Search in Google Scholar
10 F.Sarsılmaz, N.Özdemir, S.Özel: The effect of stirrer shoulder wideness on mechanical properties of friction stir welded AA 6061/ AA 7075 couples, Selçuk Tech.-Online J.7 (2008), pp. 51–61Search in Google Scholar
11 Z.Barlas, H.Uzun: Microstructure and Mechanical Properties of Friction Stir Butt Welded Dissimilar Cu/CuZn30 Sheets, J. Mater. Manufac. Eng.30 (2008), pp. 182–186Search in Google Scholar
12 A.Gerlich, P.Su, T.North: Peak temperatures and microstructures in aluminum and magnesium alloy friction stir spot welds, Sci. Technol. Weld. Joi.10 (2005), pp. 647–65210.1179/174329305X48383Search in Google Scholar
13 A.Abdollah-zadeh, T.Saeid, B.Sazgari: Microstructural and mechanical properties of friction stir welded aluminum/copper lap joints, J. Alloys and Compd.460 (2007), pp. 535–53810.1016/j.jallcom.2007.06.009Search in Google Scholar
14 A.Elrefaey, M.Takahashi, K.Ikeuchi, Microstructure of aluminum/copper lap joints by friction stir welding and its performance, J. High Temp. Soc.30 (2004), pp. 286–292Search in Google Scholar
15 J.Ouyang, E.Yarrapareddy, R.Kovacevic: Microstructural evolution in the friction stir welded 6061 aluminum alloy (T6-temper condition) to copper, J. Mater. Process Tech.172 (2006), pp. 110–12210.1016/j.jmatprotec.2005.09.013Search in Google Scholar
16 Y.Tozakı, Y.Uematsu, K.Tokajı: Effect of processing parameters on static strength of dissimilar friction stir spot welds between different aluminium alloys, Fatig. Fract. Eng. Mater. Struct.30 (2007), pp. 143–14810.1111/j.1460-2695.2006.01096.xSearch in Google Scholar
17 C.Genevoıs, M.Girard, B.Huneau, X.Sauvage, G.Racıneux: Interfacial Reaction during Friction Stir Welding of Al and Cu, J. Metall. Mater. Trans. A, DOI: 10.1007/s11661-011-0660-9 (2011)10.1007/s11661-011-0660-9Search in Google Scholar
18 İ.Ay, S.Çelik, İ.Çelik: Comparison of properties of friction and diffusion welded joints made between the pure aluminium and copper bars, BAU J. Inst. Nat. Sci.2 (2000), pp. 88–102Search in Google Scholar
19 I.Kebbache, M. Y.Debili: Separation of aluminum and copper by intermetallic compounds after HF induction fusion, J. Miner. Met. Mater. Soc.62 (2010), pp. 52–5410.1007/s11837-010-0078-7Search in Google Scholar
© 2012, Carl Hanser Verlag, München