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Article

Detailed Assessment of Modulation Strategies for Hexverter–Based Modular Multilevel Converters

by
Héctor R. Robles-Campos
1,2,* and
Fernando Mancilla-David
1
1
Department of Electrical Engineering, University of Colorado Denver, Denver, CO 80217, USA
2
Facultad de Ingeniería, Universidad Panamericana, Álvaro del Portillo 49, Zapopan 45010, Jalisco, Mexico
*
Author to whom correspondence should be addressed.
Energies 2022, 15(6), 2132; https://doi.org/10.3390/en15062132
Submission received: 2 February 2022 / Revised: 4 March 2022 / Accepted: 7 March 2022 / Published: 15 March 2022

Abstract

:
Modular multilevel converters are playing a key role in the present and future development of topologies for medium–to–high–power applications. Among this category of power converters, there is a direct AC–AC modular multilevel converter called “Hexverter”, which is well suited to connect three–phase AC systems operating at different frequencies. This topology is the subject of study in this manuscript. The complete Hexverter system is composed of an Hexverter power converter and several control layers, namely, a “virtual V C 2 controller”, a branch current controller in a two–frequency d q reference frame, a modulator, and a voltage balancing algorithm. The paper presents a thorough description and analysis of the entire Hexverter system, providing research contributions in three key aspects: (i) modeling and control in a unified two–frequency d q framework; (ii) developing a “virtual V C 2 controller” to dynamically account for Hexverter’s active power losses allowing to achieve active power balance on the fly; and (iii) a comparative evaluation of modulation strategies (nearest level control and phase disposition–sinusoidal pulse width modulation). To this end, a detailed switched simulation was implemented in the PSCAD/EMTDC software platform. The proposed “virtual V C 2 controller” is evaluated through the measurement of its settling time and calculation of active power losses. Each modulation technique is assessed through total harmonic distortion and frequency spectrum of the synthesized three–phase voltages and currents. The results obtained suggest that the control scheme is able to properly regulate the Hexverter system under both modulation strategies. Furthermore, the “virtual V C 2 controller” is able to accurately determine the active power loss, which allows the assessment of the efficiency of the modulation strategies. The nearest level control technique yielded superior efficiency.

1. Introduction

Modular multilevel converters (MMCs) have been during the last years, and will continue to be in the near future, a trending research topic. To better process the electrical power, MMCs can be used where two or three level power converters are used today. This is essentially due to multiple advantages, such as, (i) inherent fault tolerance, sometimes called redundancy: a faulty module can be bypassed without affecting the converter operation; (ii) application in medium and high power levels; (iii) the high scalability: the maximum/minimum voltage can be easily modified by increasing/reducing the number of power modules; (iv) better quality of output power; and (v) comparatively low switching frequency. Conversely, a drawback of these topologies is that proportional to the number of levels, complex challenges appear in the development process of a controller system. Among the multilevel topologies available in the literature, there is one multilevel topology suitable to connect two different three–phase AC systems, in particular when these AC systems run at two different frequencies. It is called Hexverter, and it was firstly introduced in 2010 [1]. Since then, a number of control approaches, including its current control in the so–called α , β , 0 frame was reported in [2,3,4,5]. Moreover, an improved Hexverter topology with magnetically coupled branch inductors was investigated in [6]. Furthermore, a full branch energy adjustment concept was investigated in [7]. This proposal was assessed in detail controlling an electrical machine running at low frequencies [8]. In addition, a different strategy to control branch energy balance between branches was reported in [9]. A Hexverter–based power flow controller was studied in [10]. Regarding the matrix converter, it is categorized as a direct AC–AC modular multilevel converter featuring nine multilevel branches. It is more suitable for low–speed, high–power applications. However, this converter has an inherent issue when this device performs close to the grid frequency [11]. Since the Hexverter requires only six multilevel branches when functioning, a matrix converter was put to work as a Hexverter considering defective conditions in [12]. In order to manage the task of transferring power from source to load, all kinds of power multilevel converters share a common need, that is, n number of submodules (SMs) to be connected at any given time must be accurately calculated. At the same time, the power quality injected to a load must be compliant with international standards including, but not limited to, the IEEE 519 [13] and IEC61000–3–2 [14]. Despite the fact that some modulation techniques, such as nearest level control (NLC) and phase disposition–sinusoidal pulse width modulation (PD–SPWM), have been implemented and investigated for some multilevel topologies, there is still room to investigate and present a detailed assessment of modulation strategies when these are implemented for the direct AC–AC modular multilevel topology called, in short, “Hexverter”. Expanding the research results presented in [15], and based on the discussion above, the main contributions of this paper are as follows:
  • Hexverter modeling and control in a unified two–frequency d q framework;
  • The proposal and evaluation of a “virtual V C 2 controller” to dynamically account for Hexverter’s active power losses, allowing one to achieve active power balance on the fly;
  • Detailed assessment of modulation strategies through total harmonic distortion of synthesized voltages and currents.
This manuscript is organized as follows. The Hexverter principle of operation is presented in Section 2. The modeling and control approach in a unified two–frequency d q framework is described in depth in Section 3. Modulation strategies NLC and PD–SPWM are thoroughly described in Section 4. The proposed “virtual V C 2 controller” is presented and derived in Section 5. The integration of the Hexverter–based system is shown in Section 6. Simulation results of synthesized voltages, currents, and performance of the voltage balancing algorithms are discussed in Section 7. Similarly, the active power losses obtained by the “virtual V C 2 controller” are discussed in Section 8. In addition, a detailed assessment of spectrum and harmonic content of synthesized voltages and currents is thoroughly presented in Section 9. Finally, conclusions are summarized in Section 10.

2. Hexverter Topology

Typically, the Hexverter is the interphase to connect two different AC three–phase systems operating at two different frequencies, e.g., the supply three–phase grid and an electrical three–phase machine. Its topology is depicted in Figure 1. On the contrary to a back–to–back configuration of an AC–DC–AC modular multilevel power converter, the Hexverter has no central DC link. Furthermore, it features six identical branches forming an hexagonal ring. Since, this topology require the SMs to synthesize positive and negative voltage, each of these branches consist of n identical H–bridge (full–bridge) power modules series, connected with a branch inductor L b and a branch resistor R b . Two phases of system { abc } are connected by two branches to a single phase of system {123}. As depicted in Figure 1, all connected branches form a loop allowing a circular current i cir to flow. This current is called circulating current flowing through all branches m, and it is determined by (1):
i cir = 1 6 m = 1 6 i bm .
As depicted in Figure 1, the AC phase voltages of Hexverter are not referenced to ground, and the phase voltages of system { abc } are referenced to phase voltages of system { 123 } , and vice versa. In addition, a voltage difference v og between both star–point potentials is set. In one hand, considering positive sequence for the supply and load of balanced AC three–phase systems, respectively, single phase voltages { a } and { 1 } are fully described by (2)–(4):
v a = v ^ abc cos ( ω abc t ) ,
v ^ 123 = p v ^ abc ,
v 1 = v ^ 123 cos ( ω 123 t + θ v 123 abc ) .
Voltages of system { 123 } have a phase difference of θ v 123 abc at t = 0 to system { abc } and p times its voltage magnitude. In the other hand, sinusoidal currents of phases { a } and { 1 } are characterized by (5) and (6):
i a = i ^ abc cos ( ω abc t θ i abc ) ,
i 1 = i ^ 123 cos ( ω 123 t θ i 123 + θ v 123 abc ) .
Taking into account Equations (1)–(6), voltages and currents of branch ( m { 1 , 2 , , 6 } ) are characterized by (7) and (8):
v bs m = v ^ abc cos ω abc t m + 1 + 2 ( 1 ) m 3 π + v ^ 123 cos ω 123 t + θ v 123 abc m 2 ( 1 ) m 3 π v og ( 1 ) m ,
i b m = i ^ abc 3 cos ω abc t θ i abc 2 m + 2 ( 1 ) m 6 π + i ^ 123 3 cos ω 123 t θ i 123 + θ v 123 abc 2 m + ( 1 ) m 6 π + i cir .

3. Modeling and Control Approach in a Unified Two–Frequency d q Framework

Recalling that by controlling the six branch voltages, i cir can be adjusted either (i) into dynamic operation to accomplish a given energy adjustment in all branches or (ii) into steady state operation by minimizing i cir to a minimum value [4]. Reference [3] reported that branch power transfer between adjacent branches P adj is function of the difference between reactive power of both AC three–phase systems. Two options to deal with this issue are listed below:
  • (i) Using the “adjacent power” adjustment approach (9):
    P adj = I cir V og , P adj = 3 18 Q abc Q 123 or ;
  • (ii) Adjusting both reactive powers to the exact same value.
In this manuscript, both reactive power references are set equal to zero and the Hexverter–based system is operating in steady state.

3.1. Hexverter Frequency Components { abc }

From the circuit depicted in Figure 1, considering the superposition principle, only frequency components of the AC three–phase system { abc } are evaluated.

3.1.1. State–Space Equations { abc } Side

Performing some mathematical derivations, the next two differential equations are obtained:
L b d d t i b 135 abc = v abc R b i b 135 abc n V C m b 135 abc , L b d d t i b 246 abc = v bca R b i b 246 abc n V C m b 246 abc .
Moreover, definition of the well–known cosine–based Park transformation matrix T xyz d q is as follows:
T xyz d q = 2 3 cos ( ω xyz ) cos ( ω xyz 2 π 3 ) cos ( ω xyz + 2 π 3 ) sin ( ω xyz ) sin ( ω xyz 2 π 3 ) sin ( ω xyz + 2 π 3 ) .

3.1.2. From Frequency Components { abc } to d q Transformation

Making use of T abc d q and applying it to i b 135 abc , d q yields (12):
L b d d t i b 135 abc = R b i b 135 abc n V C m b 135 abc + v abc , L b T abc d q d d t i b 135 abc = R b T abc d q i b 135 abc n V C T abc d q m b 135 abc + T abc d q v abc , d d t i b 135 abc , d i b 135 abc , q = R b L b ω abc ω abc R b L b i b 135 abc , d i b 135 abc , q n V C L b m b 135 abc , d m b 135 abc , q + 1 L b v abc d v abc q .
Following similar steps, i b 246 abc , d q is determined by (13):
d d t i b 246 abc , d i b 246 abc , q = R b L b ω abc ω abc R b L b i b 246 abc , d i b 246 abc , q n V C L b m b 246 abc , d m b 246 abc , q 1 L b v bca d v bca q .

3.2. Hexverter Frequency Components {123}

In this case, only frequency components of AC three–phase system {123} are considered.

3.2.1. State–Space Equations {123} Side

Next, by performing some mathematical manipulations, two differential equations are derived:
L b d d t i b 135 123 = v 123 R b i b 135 123 n V C m b 135 123 , L b d d t i b 246 123 = v 123 R b i b 246 123 n V C m b 246 123 .

3.2.2. From Frequency Components {123} to d q Transformation

Using the T 123 d q transformation matrix, i b 135 123 , d q is derived as in (15):
d d t i b 135 123 , d i b 135 123 , q = R b L b ω 123 ω 123 R b L b i b 135 123 , d i b 135 123 , q n V C L b m b 135 123 , d m b 135 123 , q 1 L b v 123 d v 123 q .
Correspondingly, i b 246 123 , d q is determined by (16):
d d t i b 246 123 , d i b 246 123 , q = R b L b ω 123 ω 123 R b L b i b 246 123 , d i b 246 123 , q n V C L b m b 246 123 , d m b 246 123 , q + 1 L b v 123 d v 123 q .

3.3. Control Approach

From (12), the next differential equations are obtained:
d d t i b 135 abc , d = R b L b i b 135 abc , d + ω abc i b 135 abc , q n V C L b m b 135 abc , d + 1 L b v abc d ,
d d t i b 135 abc , q = ω abc i b 135 abc , d R b L b i b 135 abc , q n V C L b m b 135 abc , q + 1 L b v abc q ,
making use of a change of variable as follows:
m b 135 abc , d = 1 n V C u 135 abc , d + L b ω abc i b 135 abc , q + v abc d ,
m b 135 abc , q = 1 n V C u 135 abc , q L b ω abc i b 135 abc , d + v abc q ,
two independent and decoupled equations are obtained, which stand for d q components of branch currents {135} at frequency {abc}; those are described by (21):
d d t i b 135 abc , d = R b L b i b 135 abc , d + 1 L b u 135 abc , d , d d t i b 135 abc , q = R b L b i b 135 abc , q + 1 L b u 135 abc , q .
Similar mathematical manipulations can be conducted with Equations (13), (15), and (16) in order to obtain decoupled equations to control branch currents { i b 246 abc , d }, { i b 246 abc , q }, { i b 135 123 , d }, { i b 135 123 , q }, { i b 246 123 , d }, and { i b 246 123 , q }. This set of equations is an equivalent and decoupled representation of the former set of differential equations that can be managed and transformed into the Laplace domain. Afterwards, by applying techniques from [16], a suitable control scheme in a unified two–frequency d q framework for a Hexverter–based system is elaborated.

3.4. Branch Current Controllers

Variable x = [ i b 135 abc , d q , i b 246 abc , d q , i b 135 123 , d q , i b 246 123 , d q ] corresponds to a column vector that includes the state variables. From this, i b 135 abc , d q indicates d q components of currents flowing through branches {135} at frequency {abc}. The same notation applies for the rest of the state variables. Each branch current controller outputs a three–phase modulating signal labeled as m b 135 abc , m b 246 abc , m b 135 123 , and m b 246 123 . These signals are then de–multiplexed and recombined as follows: m b 1 = m b 1 abc + m b 1 123 ,   m b 2 = m b 2 abc + m b 2 123 ,   ,   m b 6 = m b 6 abc + m b 6 123 . Afterwards, these signals are augmented by the reference branch voltage n V C * , generating reference branch voltages v bs m * , which are suitable inputs for the modulator. A general schematic of a single branch current controller is depicted in Figure 2. From it, { xyz } stands for frequency { abc } or {123}, respectively. Figure 2 shows two main subsystems marked as “power–to–current” and “branch current control”. As depicted, the branch current’s error is driven to zero through a decoupled PI compensator. For instance, if { xyz } is replaced by { abc }, then the schematic agrees with the state variable [ i b 135 abc , d q ], and as a consequence, the modulation index m b 135 abc is the output of the subsystem “branch current control”. Analogous diagrams of branch current controllers corresponding to state variables i b 246 abc , d q , i b 135 123 , d q , and i b 246 123 , d q can be elaborated [17].

4. Modulation Strategies

This section is devoted to describe in depth two modulation techniques that will further be assessed when implemented into the Hexverter–based system.

4.1. Nearest Level Control

Some of the features that make NLC an attractive option to modulate a modular multilevel converter are its (i) comparatively low switching frequency, (ii) it is simple to implement, and (iii) it is remarkably suitable for a power converter that require a large number of levels [18,19,20]. Notice the objective of NLC is to determine “how many” SMs per branch n m are going to be connected/bypassed at any given time. A detailed diagram depicting the implementation of NLC is shown in Figure 3. First, branch reference voltage v bs m * , containing two frequency components ( f abc , f 123 ), is the input. Right after, it is divided by a SM reference voltage V C * and rounded. Then, variable n m indicating the number of SMs to be inserted/bypass for each branch m is obtained. In the end, in regard to positive or negative values of n m , variables n up m and n down m are calculated.
Recalling, each full–bridge submodule contains a capacitor that is set to a reference voltage denoted as V C * . Since each submodule will switch to synthesize AC voltage on its terminals, voltage variations of V C will occur. Therefore, with the objective to minimize V C fluctuations of each submodule, a voltage–balancing algorithm (VBA) utilized by NLC is shown in Figure 4. The sorting process is performed by the use of the merge–sort algorithm, which is an efficient, general–purpose and comparison–based sorting algorithm. It was proposed in 1945 by John von Neumann [21]. As illustrated, the inputs are (i) the number of SMs n up m , (ii) measurements of capacitors’ voltage comprising each branch V C i m , and (iii) measurements of currents flowing through each branch i b m . Thus, “which” of the submodules required to be inserted/bypassed for each Hexverter branch when synthesizing positive semi–cycles can be determined.
When variable n up m is substituted by n down m in Figure 4,“which” of the SMs required to be connected/bypassed for each Hexverter branch are known. The performance evaluation of NLC VBA is discussed in Section 7.1.

4.2. Phase Disposition–Sinusoidal Pulse Width Modulation

PD–SPWM is an extended version of the standard pulse width modulation strategy. In this case, n number of triangular waveforms [ v k = carriers] are employed, shown in Figure 5. Each carrier has an amplitude of | v k | = 1 + 2 k 1 n , where k { 1 , 2 , , n } . As it can be seen, each carrier features a symmetrical offset with respect to the horizontal zero–axis. These carriers, when compared to a provided sinusoidal reference ± v bs m * , are employed to specifically compute the number of series connected H–bridge SMs to be connected/bypassed at any given time. Variable n up m stores values when + v bs m * is used, whereas variable n down m stores values when v bs m * is utilized. A flowchart describing the process to determine n up m is shown in Figure 6.
The next step is to determine “which” of the SMs will be connected at any given time; to this end, a PD–SPWM VBA is implemented. It is depicted in Figure 7. The sorting process is performed by the use of the merge–sort algorithm. As shown, the inputs are (i) the number of SMs n up m , (ii) the measurements of capacitors’ voltage of each branch V C i m , (iii) the measurements of currents flowing through each branch i b m , and (iv) the trigger signals of each branch PD SPWM up m . The internal process of the PD–SPWM VBA is illustrated in Figure 7, where the output is a set of switching signals for each SM comprising any of the Hexverter’ branches.
If variable + v bs m * is replaced by v bs m * in Figure 6, variable n down m and trigger signals PD SPWM down m are calculated. Additionally, by plugging those in Figure 7, instead of n up m and PD SPWM up m , switching signals for each submodule forming a Hexverter branch m are obtained. The performance assessment of PD–SPWM VBA is presented in Section 7.2.
Each carrier features a switching frequency of f sw = 5 kHz. However, on average, each SM will switch at f sw n = 334 Hz per hyper–period. Be aware that a hyper–period is defined as T h = 1/ gcd ( f abc , f 123 ) .

5. Proposed “Virtual V C 2 Controller”

In order for the Hexverter–based system to perform properly, active and reactive power references ( P abc * , Q abc * , P 123 * , and Q 123 * ) must be provided. However, as depicted in Figure 10, active power reference P 123 * is dependent of the Hexverter’s active power losses ( Δ P ). In general, Δ P is composed of (i) energy variations in the elements storing energy ( P C and P L ), (ii) active power losses due to the switching ( P sw ) and conduction ( P cond ) of semiconductors, and (iii) active power losses due to parasitic effects of the Hexverter’ elements which are typically modeled as resistors dissipating power ( P R ). In this research, an approach to determine active power losses “ Δ P ” is studied and proposed. The main objectives are (i) to achieve active power balance on the fly of the Hexverter–based system and (ii) to keep the submodules’ capacitor voltage as close as possible to the given reference, so that almost all the incoming power can be transferred into the load. As shown earlier in this document, the Hexverter topology does not feature a real DC link between the connection of two AC three–phase systems; however, a “virtual DC link” can be modeled by calculating an average DC voltage per submodule of each Hexverter’ branch. The DC voltage provided as the reference V C * , which in turn is the initial voltage over each full–bridge submodule before starting the operation of the Hexverter system, can be calculated as follows:
V C * = v ^ abc + v ^ 123 n .
Considering only elements storing energy inside the Hexverter system and ideal behavior of the power converter ( P sw = 0 ) and ( P cond = 0 ), a general figure of the Hexverter system is shown in Figure 8. By the use of Poynting’s theorem, Equation (23) is derived:
P abc = m = 1 6 i = 1 n d d t 1 2 C V C i m 2 + i = 1 m d d t 1 2 L b i b m 2 + ( P sw = 0 ) + ( P cond = 0 ) + P R Δ P + P 123 .
Since the energy stored over the branch inductors is relatively low in comparison to the energy stored in the capacitors of each submodule, and the active power dissipated by the P R term will add a DC offset, the active power losses “ Δ P ” can be estimated by considering the rate of change in the energy stored in the capacitors only. In other words, Equation (23) becomes:
P abc = m = 1 6 i = 1 n d d t 1 2 C V C i m 2 Δ P + P 123 .
Specifically, an approximation to determine “ Δ P ” is described by:
Δ P = 1 2 C m = 1 6 i = 1 n d d t V C i m 2 .
In this work, this fact is used in order to compute the Hexverter’s active power losses “ Δ P ”. Furthermore, this will achieve an active power balance of the Hexverter–based system on the fly. A general scheme of the so–called “virtual V C 2 controller” is shown in Figure 9.
To validate the performance of the proposed “Virtual V C 2 controller” under different scenarios, Test Case I and Test Case II are developed. In Test Case I, the Hexverter–based system is considered to function keeping ideal behavior, in the sense that P sw and P cond are both equal to zero. By contrast, in Test Case II, a more realistic scenario of the Hexverter–based system is assessed when P sw T and P cond T of the IGBT’s and P cond D of diodes are taken into account. As described earlier, the calculation of Δ P is a necessary condition to compute the active power ( P 123 * ) reference value for the {123} side. Once P 123 * and Q 123 * are entered into the “power–to–current” subsystem depicted in Figure 2a, the correct reference values for branch currents i b 135 123 , d q * and i b 246 123 , d q * are obtained.

6. Hexverter–Based System Integration

A general schematic of the Hexverter–based system is portrayed in Figure 10. It shows the integration of the subsystems’ “virtual V C 2 controller” Figure 9; the branch current controllers in a unified d q framework in Figure 2a,b; modulator Figure 3; voltage balancing algorithm Figure 4l and the Hexverter system shown above in Figure 1. Initially, the active and reactive power references of the {abc} side ( P abc * and Q abc * ) are necessary operational inputs to the “power–to–current” subsystem depicted in Figure 2a, which, in turn, output reference values of branch currents i b 135 abc , d q * and i b 246 abc , d q * , respectively. Then, Δ P obtained from the “virtual V C 2 controller” is subtracted to P abc * to determine active power reference P 123 * . Based on operational conditions reactive power reference ( Q 123 * ) is set. These power references are fed into the “power–to–current” subsystem depicted in Figure 2a, outputting reference values of branch currents i b 135 123 , d q * and i b 246 123 , d q * , respectively. Once x * is complete, it is compared against proper measurements, and its error is fed into the branch current controller shown in Figure 2b. Modulation indices m b m , which are outputs of the branch current controllers, become inputs for a modulator, either NLC or PD–SPWM, see Figure 3 or Figure 6. According to the selected modulation strategy, the modulator outputs the number of submodules to be connected ( n m ) at any given time. This is the input for the VBA that in turn generates switching signals for each power submodule comprising each Hexverter branch.

7. Simulation Results

Detailed simulations are implemented into the software platform PSCAD/EMTDC [22]. The objective is to verify the operation and performance of the Hexverter power converter under the application of modulations techniques NLC and PD–SPWM. The reader is referred to Table 1, where simulation parameters are listed. Meanwhile, an experimental prototype is being built in the author’s laboratory.

7.1. NLC Simulation Results

Recalling that both three–phase systems are labeled as {abc} or {123}, Figure 11 shows the top two sub–figures depicting waveforms corresponding to AC voltages v abc and v 123 . Comparing the provided simulation parameters, both AC voltages show good match in magnitude, frequency, and phase.
In addition, at the bottom of Figure 11, two more waveforms are presented. In one hand, v bs 1 corresponds to synthesized branch voltage utilizing NLC modulation technique. As observed, it features typical “discrete steps or levels”, indicating NLC has been precisely implemented. Moreover, a voltage magnitude nearly of 2 kV can be measured. On the other hand, i b 1 depicts current that flows through branch one. A current magnitude close to 10 Amperes is shown. Furthermore, by carefully observing traces of voltage v bs 1 and current i b 1 , it can be realized that they feature both frequency components ( f abc , f 123 ) of the connected AC three–phase systems. In summary, it can be mentioned that both v bs 1 and i b 1 are fully compliant to Equations (7) and (8). With regard to the performance of the so–called NLC VBA, Figure 12 illustrates n traces that correspond to measurements of controlled capacitor’s voltage. Based on the reported results, it can be stated that NLC VBA is controlling n voltages between a reasonable range of V C i 1 = ± 2.5 V . This variation is approximately equal to 1.5% average error in comparison to V C * . NLC VBA achieves a steady–state in about 200 ms.

7.2. PD–SPWM Simulation Results

The top two sub–figures of Figure 13 depict waveforms corresponding to AC voltages v abc and v 123 , respectively. These are compliant with the provided simulation parameters due to the fact that a good match in magnitude, frequencies, and phase is observed. Moreover, the bottom two sub–figures depict waveforms of v bs 1 and i b 1 , respectively. With respect to v bs 1 , it shows a peak voltage of approximately 2 kV. Its trace shows typical on and off switching over the “levels” indicating PD–SPWM has been adequately implemented into the simulation. Current flowing through branch one is shown by trace i b 1 . As expected, a peak value of about 10 Amperes can be measured. Consistent with Equations (7) and (8), v bs 1 and i b 1 contain both frequency components ( f abc , f 123 ) of the connected AC three-phase systems.
Performance of PD–SPWM VBA is presented in Figure 14, where n number of controlled capacitors’ voltage waveforms are depicted. PD–SPWM VBA is controlling all branch capacitor’s voltages V C i 1 = ± 3.0 V compared to V C * , representing a 1.80% average error. PD–SPWM VBA performs the same in all other branches. It reaches steady–state in about 300 ms.

7.3. NLC and PD–SPWM Discussion of Results

Regarding the implementation of NLC and PD–SPWM into the Hexverter-based multilevel converter and based on simulation results shown from Figure 11, Figure 12, Figure 13 and Figure 14, three main points can be mentioned. (i) Since, with the naked eye, almost no difference can be observed in both synthesized AC voltages and currents, it becomes necessary to analyze these waveforms in depth. Thus, in order to determine which modulation technique outperform the other in terms of its harmonic spectrum and total harmonic distortion, the reader is referred to Section 9. (ii) On one hand, branch v bs 1 voltages show a small difference in the number of levels to synthesize the same Hexverter’ terminal voltages; on the other hand, both branch currents i b 1 are clearly different, it can be mentioned that the branch current out of PD–SPWM is more distorted than the one measured when the NLC modulation technique is utilized. (iii) A small difference of a 0.3% average error is measured when comparing both voltage balancing algorithms.

8. Performance of “Virtual V C 2 Controller”

In order to validate the performance of the “virtual V C 2 controller” two different scenarios are considered.

8.1. Test Case I

In this scenario, the Hexverter power converter is considered a lossless system. In other words, P sw and P cond are both equal to zero. Be aware that the parasitic effects of the Hexverter’ reactive elements are modeled into the branch resistor R b . The performance of “virtual V C 2 control” under the NLC modulation technique is depicted in Figure 15. At the beginning of the trace, a transient behavior appears due to the rate of change in energy into the submodule’s capacitor and branch inductors; nevertheless, under these transient conditions, the controller is able to achieve and provide a correct active power balance reference for the AC system {123}. As observed, the controller takes approximately 1.25 s to reach steady–state with a Δ P value of 184 W. By analyzing Equation (23), this value of Δ P parameter corresponds to a DC offset due to the embedded calculation of the P R term. In order to verify the correctness of the calculated Δ P value, the reader is referred to Table 1, where the active power reference of the AC system {abc} P abc * = 15 kVA is provided.
In the same fashion, performance of “virtual V C 2 control” under PD–SPWM modulation technique is depicted in Figure 16. As expected, a transient behavior of Δ P trace appears at the beginning. However, one more time, the controller is able to achieve and provide correct active power balance reference for the AC system {123}. As it is depicted, the controller takes about 1.5 s to achieve steady state with a value of 202 W, that corresponds to a DC offset due to the embedded calculation of P R term. By comparing both Δ P parameter values out of both modulation techniques, an active power difference of 18 W is observed. It seems that by utilizing this simulation setup, active power losses are 18 W higher when PD–SPWM is utilized.

8.2. Test Case II

In this scenario, the Hexverter power converter is no longer considered a lossless system. The IGBT transistor part number IRG4BC30KDPbF is selected. Its main parameters are listed in Table 2, and it includes an ultrafast soft recovery diode connected in antiparallel. Since all branch reference voltages coming out of the implemented current controllers, submodules’ DC link voltages, and branch current directions are known, the duty cycles for the IGBTs and diodes defined with variables ( d b , m i T and d b , m i D ) can be determined [3]. Switching and conduction losses of a single transistor are defined by variables P sw T and P cond T , respectively. These can be estimated by Equations (26) and (27), respectively:
P sw T = ( E ON T + E OFF T ) V Throw i T ¯ V REF T I REF T f sw
P cond T = d b , m i T V CE ON T i T ¯ .
Similarly, the conduction loss of a single diode is defined by variable P cond D and can be approximated by Equation (28):
P cond D = d b , m i D V F D i D ¯ .
Bear in mind, i T ¯ and i D ¯ are both equal to the magnitude of branch current | i b , m | , and V Throw is equal to the given reference voltage for each submodule V C * . Furthermore, in order to determine the mean values for the active power losses, all calculations are performed over a hyper–period defined earlier as T h = 1 / gcd ( f abc , f 123 ) .
The functioning of the proposed “virtual V C 2 controller” under NLC modulation technique is depicted in Figure 17. It shows a transient behavior of the Δ P trace of approximately 1.25 s; nonetheless, the controller is able to reach steady state conditions with a value of 1.303 kW, while providing active power reference for the AC system {123}. As shown in Figure 18, this value of Δ P agrees with an active power reference P 123 * and its measurement. Furthermore, it can be stated that both traces of P 123 * and P 123 are in practice on top of each other. This indicates the performance of the “virtual V C 2 controller”. Considering the efficiency equation defined by η = P abc Δ P P abc × 100 , the Hexverter power converter seems to be performing at η = 91.31 efficiency. This value obtained agrees with the studies regarding efficiency developed in [3].
Correspondingly, the performance assessment of “virtual V C 2 controller” under the PD–SPWM modulation strategy is shown in Figure 19. After the transient behavior of Δ P trace, the controller reaches steady–state in about 1.4 s, with a value of 1.317kW. At the same time, it provides active power reference for the three–phase AC system {123}.
This value of Δ P agrees with active power reference P 123 * and its measurement, as it is illustrated in Figure 20. Furthermore, it can be stated that both traces of P 123 * and P 123 are practically attached to each other. This indicates the performance of the “virtual V C 2 controller”. Under the above circumstances, the Hexverter–based system seems to perform with a value of η = 91.22 efficiency.
In summary, by comparing the results obtained from Test Cases I and II, the Hexverter-based system seems to be more efficient when the NLC modulation technique is utilized.

9. Detailed Assessment of Harmonic Spectrum and Total Harmonic Distortion of Voltages and Currents

The total harmonic distortion (THD) of any single phase waveform can be estimated by Equation (29):
THD = k = 2 h k 2 h 1 ,
where h 1 accounts for the amplitude of the fundamental frequency, and h k stands for any harmonic’s amplitude multiple of the fundamental frequency.

9.1. Single–Phase Voltage THD Assessment under NLC

Five cycles of single–phase voltage v a are depicted in the top–left section of Figure 21. This voltage is measured at Hexverter’s terminals labeled as PCC abc (see Figure 1). Its frequency, magnitude, and phase are compliant with simulation parameters. Moreover, the harmonic content of v a is assessed and illustrated in the bottom–left of Figure 21. A set of 160 harmonics labeled as h a , k are shown. As expected, its magnitudes are monotonically decreasing as its harmonic order increases. Its THD is then calculated and equal to 2.21%. Harmonic’s number 29th = 1450 Hz and 31th = 1550 Hz are the most representative, featuring a magnitude of approximately 0.30%.
In the same fashion, five cycles of single–phase voltage v 1 are shown at the top–right section of Figure 21. This voltage is being measured at Hexverter’s terminals labeled as PCC 123 (see Figure 1). By a simple inspection of Figure 21, v 1 looks more distorted compared to v a . This claim is consistent with the evaluation of v 1 harmonic content, which generates a value of 3.97% THD. A set of 160 harmonics labeled as h 1 , k are shown in the bottom–right section of Figure 21. Notice that its magnitudes are monotonically decreasing as its harmonic order increases. In this case, harmonic’s number 15th = 150 Hz, 79th = 790 Hz, and 129th = 1290 Hz are the most representative, they feature magnitudes of 0.7%, 0.5%, and 0.55%, respectively.

9.2. Single–Phase Voltage THD Assessment under PD–SPWM

Five cycles of single–phase voltage v a are shown in the top–left section of Figure 22. Correspondingly, the top–right section of the same figure shows five cycles of single–phase voltage v 1 . Both voltage waveforms were measured at each PCC, respectively. The harmonic distortion measurement of single phase voltage v a indicates a THD value = 2.50%. It is 13.2% higher in comparison to the THD value obtained by NLC modulation. Similarly, a THD value of v 1 equal to 3.98% is calculated. This former number indicates that, independently of the modulation technique, almost no difference regarding the THD value of v 1 can be observed. Be aware that a harmonic number 15th = 150 Hz, feature the highest magnitude (0.7% and 0.6%, respectively) under both modulation techniques.

9.3. Single–Phase Current THD Assessment under NLC

Single–phase current i a is depicted in the top–left section of Figure 23. This current shows an amplitude of 10 Amperes, which, in turn, is compliant with simulation parameters. Its harmonic content is evaluated and shown in bottom–left section of Figure 23. The THD calculation indicates a number equal to 2.27%. Low–order harmonics, less than 3000 Hz, are the most representative featuring a highest magnitude of 0.46%. A similar trace is shown to indicate i 1 in the top–right section of Figure 23. As expected, this current feature an amplitude of nearly 10 Amperes. Its harmonic content corresponds to a value of 2.94%. Harmonics number 7 th , 17 th and 35 th are the more representative ones, featuring magnitudes fairly close to 0.7%.

9.4. Single–Phase Current THD Assessment under PD–SPWM

Single–phase current i a is depicted in the top–left section of Figure 24. Likewise, the top–right section of Figure 24 shows a single–phase current i 1 . Both traces were measured at each PCC. The harmonic distortion computation of single–phase currents indicate THD values of 3.19% and 4.52%, respectively. THD values of PD–SPWM are higher than NLC in 40.6% and 54% each. Be aware that i 1 harmonic number 5 th = 50 Hz features the highest amplitude of 2.3% under PD–SPWM.
In summary, all the THD values obtained out of the PSCAD/EMTDC simulations are compliant with international standards IEEE 519 [13] and IEC61000–3–2 [14]. Moreover, it seems that the NLC modulation strategy outperforms the PD–SPWM modulation technique when the THD of synthesized waveforms is considered. In future work, some THD values can be reduced to a minimum by properly implementing modulation techniques such as harmonic elimination and selective harmonic elimination.

10. Conclusions

In this manuscript, the operational principle of the direct AC–AC multilevel power converter “Hexverter” was presented. The subsystems (i) branch current controller performing in a unified two–frequency d q framework and (ii) a proposed “virtual V C 2 controller” were integrated to a power converter setup composed of (a) a modulator, (b) a voltage balancing algorithm, and (c) the Hexverter system. The results obtained suggest that the control scheme is able to regulate the Hexverter–based system under both modulation strategies. Moreover, an assessment of total harmonic distortion of AC three–phase voltages and currents was thoroughly developed. It seems that the NLC modulation strategy outperforms the PD–SPWM modulation technique. For instance, the THD of v a is 13.2% higher under PD–SPWM than under NLC. Likewise, THD of i 1 is 54% higher under PD–SPWM than under NLC. Be aware, all the THD values obtained out of PSCAD/EMTDC simulations are compliant with international standards IEEE 519 [13] and IEC61000–3–2 [14]. Validations of proposed “virtual V C 2 control” were presented. According to the results obtained, the “virtual V C 2 controller” was able to accurately determine the active power loss of the Hexverter–based system. Furthermore, by assessing the Δ P values of both modulation techniques and under the scenarios of Test Case I and II, the nearest–level control technique yielded superior efficiency. The experimental validation of the analysis presented herein is currently under investigation. The results will be published as they become available.

Author Contributions

Conceptualization, methodology, validation, formal analysis, resources, writing—review and editing, visualization and project administration, H.R.R.-C. and F.M.-D.; Software, investigation and writing—original draft preparation, H.R.R.-C.; Supervision, F.M.-D. All authors have read and agreed to the published version of the manuscript.

Funding

This research received no external funding.

Institutional Review Board Statement

Not applicable.

Informed Consent Statement

Not applicable.

Acknowledgments

The authors gratefully acknowledge the support of both Consejo Nacional de Ciencia y Tecnología (CONACYT), a México’s government entity in charge of the promotion of scientific and technological activities, and Universidad Panamericana Campus Guadalajara, in Zapopan, Jalisco, México.

Conflicts of Interest

The authors declare no conflict of interest.

Abbreviations

The following abbreviations are used in this manuscript:
MMCsModular Multilevel Converters
NLCNearest Level Control
PCCPoint of Common Coupling
PD–SPWMPhase Disposition–Sinusoidal Pulse Width Modulation
PIProportional Integral compensator
SMsSubmodules
THDTotal Harmonic Distortion
VBAVoltage Balancing Algorithm

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Figure 1. AC–AC Hexverter topology.
Figure 1. AC–AC Hexverter topology.
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Figure 2. Block diagrams of current control to determine m b 135 xyz .
Figure 2. Block diagrams of current control to determine m b 135 xyz .
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Figure 3. General flowchart of NLC modulation technique.
Figure 3. General flowchart of NLC modulation technique.
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Figure 4. NLC VBA flowchart.
Figure 4. NLC VBA flowchart.
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Figure 5. Twelfth PD–SPWM carriers and synthesized voltage.
Figure 5. Twelfth PD–SPWM carriers and synthesized voltage.
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Figure 6. General flowchart of PD–SPWM modulation technique.
Figure 6. General flowchart of PD–SPWM modulation technique.
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Figure 7. PD–SPWM VBA flowchart.
Figure 7. PD–SPWM VBA flowchart.
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Figure 8. Elements storing energy in the Hexverter system.
Figure 8. Elements storing energy in the Hexverter system.
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Figure 9. Virtual V C 2 controller block diagram.
Figure 9. Virtual V C 2 controller block diagram.
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Figure 10. Hexverter-based system integration.
Figure 10. Hexverter-based system integration.
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Figure 11. NLC: AC three–phase voltages v abc , v 123 , branch voltage v bs 1 , and branch current i b 1 .
Figure 11. NLC: AC three–phase voltages v abc , v 123 , branch voltage v bs 1 , and branch current i b 1 .
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Figure 12. NLC VBA performance: (Top) zoom–out depicting transients at initial conditions; (Bottom) zoom–in at steady–state.
Figure 12. NLC VBA performance: (Top) zoom–out depicting transients at initial conditions; (Bottom) zoom–in at steady–state.
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Figure 13. PD–SPWM: AC three–phase voltages v abc , v 123 , branch voltage v bs 1 , and branch current i b 1 .
Figure 13. PD–SPWM: AC three–phase voltages v abc , v 123 , branch voltage v bs 1 , and branch current i b 1 .
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Figure 14. PD–SPWM VBA performance: (Top) zoom–out depicting transients at initial conditions; (Bottom) zoom–in at steady–state.
Figure 14. PD–SPWM VBA performance: (Top) zoom–out depicting transients at initial conditions; (Bottom) zoom–in at steady–state.
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Figure 15. Test Case I: NLC Δ P value obtained with “virtual V C 2 control”.
Figure 15. Test Case I: NLC Δ P value obtained with “virtual V C 2 control”.
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Figure 16. Test Case I: PD–SPWM Δ P parameter obtained with “virtual V C 2 control”.
Figure 16. Test Case I: PD–SPWM Δ P parameter obtained with “virtual V C 2 control”.
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Figure 17. Test Case II: NLC Δ P value obtained with “virtual V C 2 control”.
Figure 17. Test Case II: NLC Δ P value obtained with “virtual V C 2 control”.
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Figure 18. Test Case II: Comparison of ( P abc * , Q abc * , P 123 * and P 123 * ) vs. measurements under NLC modulation.
Figure 18. Test Case II: Comparison of ( P abc * , Q abc * , P 123 * and P 123 * ) vs. measurements under NLC modulation.
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Figure 19. Test Case II: NLC Δ P value obtained with “virtual V C 2 control”.
Figure 19. Test Case II: NLC Δ P value obtained with “virtual V C 2 control”.
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Figure 20. Test Case II: Comparison of ( P abc * , Q abc * , P 123 * and P 123 * ) vs. measurements under PD–SPWM.
Figure 20. Test Case II: Comparison of ( P abc * , Q abc * , P 123 * and P 123 * ) vs. measurements under PD–SPWM.
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Figure 21. Spectrum of v a , v 1 and THD calculations, when NLC modulation technique is utilized.
Figure 21. Spectrum of v a , v 1 and THD calculations, when NLC modulation technique is utilized.
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Figure 22. Spectrum of v a , v 1 and THD results when PD–SPWM modulation technique is utilized.
Figure 22. Spectrum of v a , v 1 and THD results when PD–SPWM modulation technique is utilized.
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Figure 23. Spectrum of i a , i 1 and THD calculations, when NLC modulation technique is utilized.
Figure 23. Spectrum of i a , i 1 and THD calculations, when NLC modulation technique is utilized.
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Figure 24. Spectrum of i a , i 1 and THD results, when PD–SPWM modulation technique is utilized.
Figure 24. Spectrum of i a , i 1 and THD results, when PD–SPWM modulation technique is utilized.
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Table 1. Simulation parameters.
Table 1. Simulation parameters.
Branch resistance R b 0.6 Ω
Branch inductance L b 10 mH
HexverterNumber of SMs per branchn12
CapacitanceC20 mF
Nominal SM voltage V C 166.67 V
Active power P abc 15 kVA
Reactive power Q abc 0 kVar
Voltage magnitude v abc 1 kV
System {abc}Frequency f abc 50 Hz
Resistance R abc 1 Ω
Inductance L abc 10 mH
Active power P 123 from V C 2 control
Reactive power Q 123 0 kVar
Voltage magnitude v 123 1 kV
System {123}Frequency f 123 10 Hz
Resistance R 123 0.8 Ω
Inductance L 123 15 mH
Voltage between neutrals v og 0 V
Circulating current i cir 0 A
Table 2. Nominal parameters of the IGBT and Diode part number: IRG4BC30KDPbF and operational conditions.
Table 2. Nominal parameters of the IGBT and Diode part number: IRG4BC30KDPbF and operational conditions.
TransistorCollector–to–emitter voltage V CES 600 V
Continuous collector current I C @ T C = 25 °C28 A
Collector–to–emitter saturation voltage V CE ON T 2.21 V
Turn–on switching loss E ON T 0.60 mJ
Turn–off switching loss E OFF T 0.58 mJ
DiodeContinuous forward current I F D 12 A
Forward voltage drop V F D 1.4 V
OperationalOperating voltage V REF T 167 V
conditionsPeak value of operating current I ^ REF T 10 A
Transistor throw voltage V Throw 167 V
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Robles-Campos, H.R.; Mancilla-David, F. Detailed Assessment of Modulation Strategies for Hexverter–Based Modular Multilevel Converters. Energies 2022, 15, 2132. https://doi.org/10.3390/en15062132

AMA Style

Robles-Campos HR, Mancilla-David F. Detailed Assessment of Modulation Strategies for Hexverter–Based Modular Multilevel Converters. Energies. 2022; 15(6):2132. https://doi.org/10.3390/en15062132

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Robles-Campos, Héctor R., and Fernando Mancilla-David. 2022. "Detailed Assessment of Modulation Strategies for Hexverter–Based Modular Multilevel Converters" Energies 15, no. 6: 2132. https://doi.org/10.3390/en15062132

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