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Article

Innovative Apparatus for Testing Filtration, Sorption and CO2/CH4 Exchange Sorption Processes Under Isobaric Conditions on Sorbent Subjected to Confining Pressure in Terms of Laboratory Tests of CO2-ECBM Technology

The Strata Mechanics Research Institute of the Polish Academy of Sciences, Reymonta 27, 30-059 Cracow, Poland
*
Author to whom correspondence should be addressed.
Sensors 2020, 20(20), 5823; https://doi.org/10.3390/s20205823
Submission received: 21 August 2020 / Revised: 6 October 2020 / Accepted: 14 October 2020 / Published: 15 October 2020
(This article belongs to the Section Physical Sensors)

Abstract

:
In recent years, the interest in the sorption properties of coal in conditions corresponding to in situ has increased due to the continuous development of research on CO2-ECBM (Enhanced Coal Bed Methane recovery) technology. In order to gain a better insight into a number of phenomena related to filtration, sorption and CO2/CH4 exchange sorption occurring in coal loaded with confining pressure, which corresponds to the in situ conditions, an innovative research apparatus was built to enable temporal and spatial analysis of these phenomena. The constructed apparatus consists of three systems: a high-pressure system, a gas injection system and a gas emission system. The work presents the results of basic apparatus tests, which were aimed at checking its correct operation and determining its specifications. These tests involved carrying out trial measurements of methane (CH4) filtration processes, CH4 sorption and CO2/CH4 exchange sorption on a coal sample. The results of the tests showed among other things that the apparatus ensured the regulation of the confining pressure in the range of 0.1–40 MPa, the regulation of the pressure at the inlet and outlet of the sample in the range of 0.1–1.6 MPa and 0.1–1.0 MPa and the measurement of changes in the sample volume in the range of 0–7.85 cm3. The results of the tests confirmed the correct functioning of the constructed apparatus.

1. Introduction

Metamorphism processes and natural gas migration phenomena in the pore space of a rock mass, as well as gasogeodynamic phenomena and other natural processes occurring deep underground, are extremely complicated and their recognition and reconstruction is a huge challenge for engineers and scientists. Technological progress increases the potential possibilities for conducting scientific research with much greater precision and control, enabling the replication and simulation of in situ conditions for a better understanding of phenomena occurring in the natural environment. In particular, the reconstruction under laboratory conditions of phenomena occurring deep underground in strata has been and still is a huge challenge in the matter of development and better recognition of the Earth’s crust structure.
Progressive climate changes on Earth result in destabilization of a very complex and interlinked system of environmental components that adversely affect the human life. The concentration of carbon dioxide (CO2) in the Earth’s atmosphere has remained around 280 ppm for the last 800,000 years. It has been increasing annually by around 1.2–2.0 ppm since the mid-19th century. The atmospheric level of CO2 has raised from 280 ppm to 415 ppm in the last 170 years [1]. Due to the emission of CO2 and also methane (CH4) and nitrogen oxides (NOx), the average temperature on Earth has increased by about one Kelvin since the beginning of industrialization. This problem was raised in the latest IPCC (Intergovernmental Panel on Climate Change) report and in the COP24 climate summit in Katowice in 2018. An earlier IPCC (Intergovernmental Panel on Climate Change) SRES (Intergovernmental Panel on Climate Change) report from 2007 touched on the aspect of anthropogenic CO2 storage and specified geological structures that are suitable for the application of this technology. One of these structures was a deep, unexploited coal seam, which may be used in CO2-ECBM (Enhanced Coal Bed Methane recovery) technology.
One of the parameters that has a decisive influence on the assessment of the possibility of using CO2-ECBM technology is the sorption capacity of the coal bed in relation to CH4 and CO2. The sorption capacity of coal is a parameter that quantifies the ability of coal to sorb gases under certain pressure and temperature conditions. In the sorption equilibrium state of the coal-gas system, approximately 95–98% of the gas is sorption-bound in the coal pore space and the remaining part is free gas [2,3,4]. The value of the sorption capacity of coal, apart from the thermodynamic conditions, is influenced by the coal rank, the maceral composition, the type of gas sorbed and the presence of other gas sorbates and water [5,6]. One of the important parameters that may affect the sorption capacity of coal is also the overburden pressure to which it is subjected. Sorption of gas leads to changes in the structure of coal caused among others by sorption stress and swelling [7,8,9,10,11,12,13,14]. The loading of coal limits its swelling [3,8,15,16]. The confining pressure caused by the loading limits the sorption capacity of coal in relation to both CH4 and CO2 by up to 80–90% [3,17,18,19,20,21]. The main reasons for the reduction of the sorption capacity as a result of applying pressure on coal seams by the load include pressure-induced changes in structural properties, a reduction of porosity, a limitation of specific surface area availability, a reduction of permeability and diffusivity and a limitation of sorption-induced swelling that causes internal strains and rearrangement of the coal structure [22,23].
The exchange sorption process used in CO2-ECBM technology is extremely complicated due to the interaction between CO2 and CH4 in competitive sorption [24] and diffusion in opposite directions. In addition, coal swelling in the presence of CH4 and CO2 is different in its magnitude [9,25,26]. As a result, local changes in coal permeability occur during the CO2/CH4 exchange sorption process.
The CO2/CH4 exchange sorption tests on coal samples free of stress have been conducted since the eighties of the last century. The paper by Fulton et al. [27] presented the first laboratory tests of CO2 injection into coal in order to replace CH4. Further research on competitive adsorption/desorption processes was presented in the paper by Reznik et al. [28] where at higher CO2 injection pressures (between 3.4 MPa and 5.5 MPa), the entire CH4 content was displaced from the coal. Most laboratory tests on CO2/CH4 exchange sorption include an analysis of the sorption properties of coal as a potential CO2 storage reservoir and CH4 resource [29,30,31,32,33,34,35]. A detailed analysis of the CO2/CH4 exchange sorption process was the subject of several works [20,25,36,37,38,39,40,41,42,43,44].
Interest in the sorption properties of coal in conditions corresponding to in situ has been increasing due to the continuous development of research on CO2-ECBM technology. This technology was first used in the San Juan Basin, New Mexico, USA in the mid-1990s [45]. However, the coal mined in that area differs significantly in its petrophysical properties from coals from the European basin especially in terms of higher permeability and lower coal rank.
In order to improve the knowledge of processes accompanying the application of CO2-ECBM technology, new test stands are being created in research centers to carry out sorption measurements on coal under stress. One of the few laboratory stands enabling the exchange sorption tests on coal under confining pressure conditions has been presented in the article by Wolf et al. [38]. A cylindrical coal sample with a diameter of 72–78 mm and a length of about 200–300 mm, tightly covered with a flexible synthetic cover holder, was placed in a high-pressure chamber where it was compressed using nitrogen (N2) or oil as an intermediate pressure medium. The maximum confining pressure was 11 MPa when using N2 and 50 MPa when using oil. The maximum sorbate pressure was 1 MPa less than the applied annual pressure. The degassed sample was saturated with CH4. An injection of CO2 took place on a dry or water saturated coal sample (a water saturation step before injecting CO2). At the sample outlet, gas concentration sensors and a flow meter were connected to the high-pressure chamber. Sorption was measured by a volumetric method in non-isobaric conditions.
At the Strata Mechanics Research Institute of the Polish Academy of Sciences, innovative methods and measuring tools for unique research related to the presence and sorption of gases in the rock pore space have been developed over several years [46,47,48,49,50,51,52,53,54]. Studies conducted by the Institute also cover issues related to CO2/CH4 exchange sorption as well as gas sorption in coal under confining stress conditions [6,43,44,55,56,57]. In order to gain a better insight into a number of phenomena such as filtration, sorption and CO2/CH4 exchange sorption occurring in coal loaded with confining pressure that corresponds to the in situ conditions, innovative research equipment was built to enable the temporal and spatial analysis of these phenomena.

2. Construction of Apparatus

The constructed apparatus for testing filtration, sorption and CO2/CH4 exchange sorption processes under isobaric conditions on sorbent subjected to confining pressure and for measuring the effect of these processes on changes in the sample volume consisted of three systems (Figure 1):
  • A high-pressure system;
  • A gas injection system;
  • A gas emission system.
To ensure the isothermal measurement conditions, all of the systems were placed in a Q-Cell 1400 (Pol-Lab) thermostatic cabinet. The operation of the equipment was controlled by means of a data acquisition and control system; a USB-1616HS-2 (Measurement Computing) converter card connected to a computer with DasyLab software.

2.1. High-Pressure System

The high-pressure system was the main construction element and body of the device. In this system, filtration and gas sorption processes in a sample loaded with confining pressure were measured. This system consisted of (Figure 2):
  • A high-pressure chamber filled with liquid (distillated water) made of a stainless steel, thick-walled pipe with an internal diameter of 4.0 cm, an external diameter of 7.0 cm and a length of 24.0 cm;
  • A mechanical actuator consisting of a stepper motor with a built-in planetary gear 57HSG82-3004A14-B34 1:16 (discotech), which through a PC40LX266B05-0200XM1 (Thomson) precision linear actuator drove an M10 screw connected to the piston (with a diameter of 1 cm), thus regulating the liquid pressure in the high-pressure chamber. The liquid pressure was measured with a pressure transducer S-10 (WIKA) with a measuring range of 40 MPa and a measuring error of 0.25% of the full scale;
  • A sample volume measurement sub-system consisting of a laser displacement sensor optoNCDT ILD1320-100 (Micro-Epsilon) with a measuring range of 10.0 cm and an uncertainty of 0.12% of the full scale recording the screw movement;
  • A subsystem with a sorbent sample, sealed from the outside with a Teflon jacket and lids at both ends, which was placed in a high-pressure chamber. The outer diameter of the sample was approximately 3.0 cm and its length was about 15.0 cm. The pressure at the inlet, outlet and inside the sample was measured using the P i n l e t , P o u t l e t , P i n s i d e 1 and P i n s i d e 2 pressure transducers S-10 (WIKA) with a measuring range of 1.6 MPa and a measuring error of 0.25% of the full scale.
The confining pressure on the sorbent sample was applied through the liquid that filled the high-pressure chamber. The sorbent volume changes resulting among others from the sorption-induced swelling were determined on the basis of the piston displacement measurement from the formula:
Δ V s = S · Δ x V s · 100 %
where:
S   [ cm 2 ] is the surface area of the screw cross section;
Δ x   [ cm ] is the screw displacement;
V s   [ cm 3 ] is the original volume of the sample.

2.2. Gas Injection System

The inlet system served as a supply of CH4 and CO2 sorbates. The idea of its operation was based on the functioning of the manostat [58] and the manometric sorptomat [49] but the executive element was a precise gas pressure controller. This system ensured that the sorbate (CO2 or CH4) was injected under constant pressure into the sorbent sample. The gas injection system consisted of:
  • A CO2 cylinder with a volume of 500 cm3 and a pressure transducer S-10 (WIKA) with a measuring range of 2.5 MPa and a measuring error of 0.25% of the full scale;
  • A CH4 cylinder with a volume of 300 cm3 and a pressure transducer S-10 (WIKA) with a measuring range of 2.5 MPa and a measuring error of 0.25% of the full scale;
  • A gas inlet pressure controller SLA5810 (Brooks Instrument) with a regulation range of 0.1–1.6 MPa and a pressure stabilization precision of 0.12% of the full scale.
Based on the pressure drop in CO2 and CH4 cylinders, the amount of sorbed gas in the sorbent sample was determined using the ideal gas equation:
n i n = ( p 0 p 1 ) · V c m · R · T · V m
where:
n i n [ cm 3 g ] is the amount of gas sorbed per gram of the sample;
p 0 ,   p 1   [ Pa ] are the initial and final pressure in the sorbate cylinder;
V c   [ m 3 ] is the volume of the sorbate cylinder;
V m [ cm 3 mol ] is the molar volume of gas under normal conditions;
m [ g ] is the mass of the sample;
R [ J mol · K ] is the universal gas constant;
T [ K ] is the temperature.

2.3. Gas Emission System

The gas emission system ensured pressure regulation at the sample outlet as well as balancing and analyzing the gas that flowed out of the sorbent sample in filtration and CO2/CH4 exchange sorption measurements. This system consisted of the following elements connected in a series:
  • A gas outlet pressure controller SLA5820 (Brooks Instrument) with a regulation range of 0.1–1.0 MPa and a pressure stabilization precision of 0.12% of the full scale;
  • A gas flow meter SLA5860 (Brooks Instrument) with a measurement range of 0–5 cm3/min and a measurement precision of 1.0% of the full scale;
  • An infrared gas sensor Gascard NG (Edinburgh Sensors) for measuring the concentration of CH4 with a measuring range of 100% and measuring precision ± 2.0% of the full scale. Optionally, the same model of CO2 measurement card can be used or both cards at the same time if necessary.
The gas outlet pressure controller provided isobaric gas pressure conditions during the measurement. Based on the registration of the gas flow rate at the sample outlet measured with a flow meter, the amount of gas released from the sample can be determined using the equation:
n o u t = t 0 t 1 Q o u t m · d t
where:
t 0 ,   t 1   [ min ] are the initial and final time of the measurement;
n o u t [ cm 3 g ] is the amount of gas desorbed per gram of sample;
Q o u t   [ cm 3 min ] is the gas flow rate at the sample outlet.

3. Apparatus Tests

As part of the work, basic apparatus tests were carried out to check its correct operation and determine its specifications. These tests consisted of carrying out trial measurements of CH4 filtration processes, CH4 sorption and CO2/CH4 exchange sorption on a coal sample. All experiments were preceded by leakage tests of the measuring apparatus after the sample was installed in it. All tests were carried out under isothermal conditions at 303.15 K.

3.1. Research Material

The research material used for the tests was obtained from the Budryk mine from the Upper Silesian Coal Basin in Poland. The sample was a properly prepared coal briquette with a diameter of 3.0 cm, a length of 14.4 cm and a weight of 136.2 g (Figure 3). The briquette was created by pressing a granular dry sample of grain size below 0.05 cm without any binder on a hydraulic press. The pressing pressure during the sample preparation was 40 MPa.
In order to protect the sample from liquid that transferred to confining pressure on it during measurement, it was sealed from the outside with a thin (less than 0.1 cm thick) Teflon coat and lids at both ends. In order to register changes in the gas pressure inside the sample, needles reaching a depth of about 5 cm were placed at the inlet and outlet of the sample (Figure 3).
The sample prepared in such a way for tests was placed in the high-pressure chamber of the measuring apparatus. Distilled water was then injected into the chamber as a confining pressure medium. The tests of the device were carried out with different values of confining pressure.

3.2. Methane Filtration Tests

The tests of gas filtration through the coal briquette were carried out with the use of CH4 and at a confining load exerted on the sample equal to 10 MPa. The CH4 pressure at the sample inlet was stabilized at 0.8 MPa. The pressure at the sample outlet was stabilized at 0.55 MPa, 0.50 MPa, 0.45 MPa, 0.40 MPa, 0.35 MPa, 0.30 MPa and 0.25 MPa and each pressure was maintained until the Qout flow rate stabilized. The registered changes of the pressure values of pinlet, pinside1, pinside2, poutlet and the corresponding changes of flow rate Qout at the sample outlet are shown in Figure 4.
As it can be seen in Figure 4, decreasing the outlet pressure poutlet, with a constant pressure pinlet at the sample inlet, resulted in an increase in the CH4 flow rate Qout at the sample outlet. Simultaneously, pressures pinside1, pinside2 inside the coal briquette also changed proportionally to the poutlet pressure. The pinside1 dropped slightly, while pinside2 dropped much more dynamically about 0.05 MPa with each step of the poutlet pressure change. The registered changes of CH4 pressures occurring in the sample and the gas flow rate at the sample outlet were typical changes accompanying the process of gas filtration through a porous medium [23]. Thus, it can be concluded that the functioning of the gas pressure sensors and flow meter in the apparatus were correct and they ensured a temporal and spatial observation of the distribution of the pressures and gas flow rate in the tested sample.
When analyzing the course of changes in the confining pressure phigh around the sample, it could be seen that this regulation was performed with a high precision of about ±0.02 MPa (which was ±0.2% of the regulated value). This stabilization was maintained throughout the test period (3 h), which could be considered as the correct operation of the regulator.
Based on the registration of the piston movement Δx, which exerts pressure on the liquid filling the high-pressure chamber, changes in the sample volume in the filtration measurement cycle could be determined. During the test it was observed that a change in pressure poutlet at the sample outlet was followed by the movement of the piston. The registered displacement of the piston in the negative direction indicated that the sample decreased in volume and thus shrank as the mean value of the CH4 pressure in the sample decreased. It was also observed that the fluctuation of the piston displacement registration was due among other things to the operation of the high-pressure regulator of the liquid, which exerted a confining pressure on the sample. The accuracy of the piston displacement measurement was about ±0.002 cm, which, with the piston surface equal to 0.785 cm2, corresponded to the precision of volume changes registration equal to ±0.001 cm3. With a sample volume of about 100 cm3, the precision of measuring changes in the sample volume was 0.1%.

3.3. Sorption Tests

Laboratory tests of CO2/CH4 exchange sorption are usually preceded by saturating the sample with CH4 to the sorption equilibrium state at specified pressure and temperature conditions. On the constructed apparatus, the CH4 sample saturation tests were performed with the gas emission system cut off, which was ensured by closing the outlet pressure controller (Figure 1) during the CH4 saturation step. Sorption tests were carried out under isobaric conditions and consisted of an injection of CH4 at 0.15, 0.30 and 0.80 MPa into a sample loaded with a confining pressure of 20 MPa. The confining pressure of 20 MPa corresponds to the overburden pressure at a depth of about 800 m, from which the Budryk coal sample was collected. Figure 5 presents the pressure changes of pinlet, pinsde1, pinside2, poutlet and pCH4, as well as the corresponding piston displacement Δx, during the sample saturation with CH4.
CH4 sorption tests were performed at three different sorption equilibrium pressures and the saturation time at each pressure was about 50 h until the sorption equilibrium was reached. CH4 was injected under constant pressure into the sample inlet and then it flowed along the sample, hence the values of subsequent pinlet, pinsde1, pinside2 and poutlet pressures increased to a constant value with an increasing delay.
The registered drop in the pCH4 pressure in the supply cylinder during the sample saturation with CH4 was exponential at each saturation pressure. This drop was proportional to the CH4 sorption process taking place in the coal sample.
Based on the analysis of the phigh confining pressure changes registration, it could be seen that, as in the filtration test, the stabilization of this pressure was carried out with a high precision of ±0.02 MPa during the saturation test lasting 150 h. The displacement sensor registered the displacement Δx of the piston, which was directly proportional to the changes in the volume of the sample and proportional to the CH4 sorption in the sample. This was the result of sample swelling due to CH4 sorption.
Based on the registered courses of piston displacement Δx and pressure pCH4 changes in the CH4 cylinder during the sample saturation, the changes in sample volume ΔVS and the amount of CH4 sorbed per gram of sample nin could be determined from Formulas (1) and (2) (Figure 6).
In the CH4 sorption test carried out at three different sorption equilibrium pressures, the sample sorption capacities of 1.44, 2.48 and 4.70 cm3/g were obtained, respectively. A relative increase in sample volume of 0.10%, 0.13% and 0.24% corresponded to sorption measurements. Based on the obtained results of a CH4 sorption measurement on a sample subjected to confining pressure, it was found that the constructed apparatus worked correctly.

3.4. Exchange Sorption Tests

The CO2/CH4 exchange sorption tests were performed under isobaric conditions and consisted -in the injection of CO2 into the sample saturated with CH4. Prior to the CO2/CH4 exchange sorption test, the coal sample was saturated with CH4 at 0.40 MPa until sorption equilibrium was reached. CO2 was then injected into the sample inlet at a pressure of 0.80 MPa. The saturation pressure of CH4 equal to 0.4 MPa corresponded to the methane pore pressure in the coal seam from which the coal sample was taken. The confining pressure exerted on the sample during the test was stabilized at a constant level of 20 MPa. Courses of registered parameters’ changes during the exchange sorption test are presented in Figure 7.
The measurement of CO2/CH4 exchange sorption is an extremely complicated study due to the large number of processes taking place in the coal sample. Hence, the number of parameters necessary to be registered during the measurement is large. Changes in pressure distribution of pinlet, pinsde1, pinside2 and poutlet along the briquette accompanying exchange sorption are shown in Figure 7a. With constant pressures at the inlet (pinlet = 0.80 MPa) and outlet (poutlet = 0.40 MPa) of the coal briquette, the pressures inside the sample reached pinsde1 = 0.69 MPa and pinside2 = 0.52 MPa. During the exchange sorption, the pCO2 pressure in the supply cylinder decreased. The confining pressure during the exchange sorption measurement was stabilized at 20 MPa with a precision of ± 0.02 MPa (Figure 7b).
Due to the multiplicity of processes occurring during the exchange sorption, it was necessary to start analyzing the results on the basis of changes in the concentration of the CO2-CH4 mixture (σCO2, σCH4) at the sample outlet (Figure 7c). As it can be seen in the graph, pure CH4 was registered at the coal outlet for the time of 5.6 h from the start of the measurement (1st phase: σCH4 = 100%). The concentration of CH4 then started to decrease intensively to reach 10% after 8.3 h from the start of the measurement (2nd phase: 100% < σCH4 < 10%). From then on, the intensity of the CH4 concentration decrease slowed down (3rd phase: σCH4 < 10%). When analyzing the gas flow rate Qout at the sample outlet it could be seen that in the 1st phase, the CH4 output decreased from 1.7 cm3/min to 0.8 cm3/min. In the 2nd phase, the flow rate of the CO2-CH4 mixture increased from 0.8 cm3/min to 1.6 cm3/min and in the 3rd phase, the flow rate of CO2 at the sample outlet was constant and amounted to 1.6 cm3/min. The displacement sensor registered swelling of the sample in the 1st phase. In the subsequent phases, the sample did not change its volume.
All of the changes in parameters during the CO2/CH4 exchange sorption process were related to the sorption exchange zone moving along the briquette [43,55]. In the first phase, CO2 was sorbed in the coal, thus displacing CH4. The exchange process zone moved from the sample inlet to the sample outlet. In the 2nd phase, the exchange zone reached the outlet of the briquette so that the CH4 concentration decreased and the CO2 concentration increased. In the 3rd phase, CH4 was almost entirely displaced by CO2 and there was mainly a process of CO2 filtration in the meso- and macropore space of the coal briquette. All observed phenomena were confirmation of the correct operation of the apparatus during the measurement of CO2/CH4 exchange sorption on a coal sample under confining pressure conditions [43,44].
Based on the results recorded during the CO2/CH4 exchange sorption test it was possible to determine the balance of the exchange sorption process. An example of the CO2/CH4 exchange sorption balance is shown in Figure 8.
As it can be seen from the example of the conducted balance of CO2/CH4 exchange sorption (Figure 8), in the 1st phase, when a competitive sorption process took place in the sample consisting in the displacement of CH4 particles by preferentially sorbed CO2, the intensity of the CO2 injection was the highest. In this phase, pure CH4 flowed out at the outlet of the sample. In the 2nd phase, when the CO2/CH4 exchange zone reached the sample outlet, the intensity of CO2 injection into the sample inlet decreased. In the 3rd phase, the changes in the amount of injected CO2 and the amount of CO2 flowing out of the sample were the same and the amount of CH4 at the outlet did not increase, which suggested that it was displaced during the exchange sorption process.
The presented data showing the course of CO2/CH4 exchange sorption are necessary to assess the effectiveness and applicability of the CO2-ECBM technology for this particular coal [44]. A great advantage of the constructed apparatus is the possibility to perform tests under confining pressure conditions corresponding to the in situ conditions.

4. Conclusions

Issues related to the design and development of new solutions for testing CO2-ECBM technologies are very important in the context of laboratory analysis of the potential of the method, its efficiency and applicability. An innovative apparatus for testing filtration, sorption and CO2/CH4 exchange sorption processes under isobaric conditions on sorbent subjected to confining pressure was designed and constructed at the Strata Mechanics Research Institute of the Polish Academy of Sciences. Tests of filtration, sorption and CO2/CH4 exchange sorption carried out on the constructed apparatus and performed on a sample of coal briquette subjected to a confining pressure of 10 MPa and 20 MPa showed the following:
  • The regulation of the confining pressure is possible in the range of 0.1–40 MPa, with the stabilization precision equal to ± 0.02 MPa, although in the tests the maximum confining pressure was 20 MPa;
  • The pressure at the inlet and outlet of the sample can be regulated in the range of 0.1–1.6 MPa and 0.1–1.0 MPa, respectively, with pressure stabilization precision of 0.12% of the full scale and in the conducted tests the inlet and outlet pressures were regulated in the range of 0.4–0.8 MPa;
  • The measurement range of the sample volume changes is 0–7.85 cm3 and the measurement precision is ± 0.001 cm3, which corresponds to 7.4% for the sample size used in the tests performed;
  • The measurement range of filtration is limited by the measuring range of the gas flow meter and is 0–5 cm3/min and a measurement precision of 1.0% of the full scale;
  • The CH4 and CO2 sorption measurement range depends on the sorption measurement pressure, limited by the CH4 and CO2 supply cylinders volume, the pressure sensor measurement range and the mass of the sorbent sample. With a sample mass of about 100 g and sorption pressure of 0.1 MPa, the CH4 and CO2 sorption measurement ranges are about 0–72 cm3/g and 0–120 cm3/g respectively.
The results of the tests presented in the article confirmed the correct functioning of the constructed apparatus. Currently, the apparatus is used to carry out detailed studies of CO2/CH4 exchange sorption on coal samples subjected to confining pressure. The aim of this study is to assess coal as a reservoir for CO2 storage and its applicability to CO2-ECBM technology. The results of these detailed studies performed on the constructed apparatus will be published soon.
The possibilities of applying this apparatus are very wide. The apparatus can also work in case of other solid materials/sorbents/rocks and other gases and their mixtures.

5. Patents

The unique characteristics of the apparatus were specified in a patent application filed with the Polish Patent Office (Patent application number: 433748; Authors: Kudasik M., Skoczylas N., Pajdak A.: Device for testing sorption processes under isobaric conditions on sorbent subjected to quasi-hydrostatic loading and for measuring the effect of these processes on changes in the volume of sorbent. Submitted: 27 April 2020).

Author Contributions

Conceptualization, M.K. and N.S.; designing, M.K. and N.S.; formal analysis, M.K. and A.P.; investigation, N.S.; writing—original draft preparation, M.K.; writing—review and editing, M.K. and A.P.; visualization, M.K.; supervision, M.K. and A.P.; project administration, N.S.; funding acquisition, N.S. All authors have read and agreed to the published version of the manuscript.

Funding

The present work was financed from the resources of the National Science Centre in Poland as part of the project entitled “CO2/CH4 exchange sorption in coal material under confining pressure” (Project No.: 2016/23/B/ST8/00744).

Conflicts of Interest

The authors declare no conflict of interest.

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Figure 1. Schematic diagram of apparatus for testing filtration, sorption and CO2/CH4 exchange sorption processes under isobaric conditions on sorbent subjected to confining pressure.
Figure 1. Schematic diagram of apparatus for testing filtration, sorption and CO2/CH4 exchange sorption processes under isobaric conditions on sorbent subjected to confining pressure.
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Figure 2. Photos of the high-pressure system elements: (a) high-pressure chamber; (b) mechanical actuator.
Figure 2. Photos of the high-pressure system elements: (a) high-pressure chamber; (b) mechanical actuator.
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Figure 3. Sample of coal briquette prepared for tests.
Figure 3. Sample of coal briquette prepared for tests.
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Figure 4. Courses of changes of some parameters registered during the filtration of CH4 through a coal briquette loaded with a confining pressure of 10 MPa.
Figure 4. Courses of changes of some parameters registered during the filtration of CH4 through a coal briquette loaded with a confining pressure of 10 MPa.
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Figure 5. Courses of changes of some parameters registered during the sample saturation with CH4.
Figure 5. Courses of changes of some parameters registered during the sample saturation with CH4.
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Figure 6. Amount of sorbed CH4 and corresponding changes in sample volume during CH4 saturation of the sample at a confining pressure of 20 MPa.
Figure 6. Amount of sorbed CH4 and corresponding changes in sample volume during CH4 saturation of the sample at a confining pressure of 20 MPa.
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Figure 7. Courses of changes of some parameters registered during the CO2/CH4 exchange sorption processes under isobaric conditions on sorbent subjected to confining pressure; (a) pressure distribution of pinlet, pinsde1, pinside2 and poutlet along the briquette, and pCO2 pressure changes in the supply cylinder; (b) the confining pressure phigh and piston displacement Δx; (c) the gas flow rate Qout and CH4 concentration σCH4 at the sample outlet.
Figure 7. Courses of changes of some parameters registered during the CO2/CH4 exchange sorption processes under isobaric conditions on sorbent subjected to confining pressure; (a) pressure distribution of pinlet, pinsde1, pinside2 and poutlet along the briquette, and pCO2 pressure changes in the supply cylinder; (b) the confining pressure phigh and piston displacement Δx; (c) the gas flow rate Qout and CH4 concentration σCH4 at the sample outlet.
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Figure 8. Balance of CO2/CH4 exchange sorption processes under isobaric conditions on a sorbent subjected to confining pressure.
Figure 8. Balance of CO2/CH4 exchange sorption processes under isobaric conditions on a sorbent subjected to confining pressure.
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Kudasik, M.; Skoczylas, N.; Pajdak, A. Innovative Apparatus for Testing Filtration, Sorption and CO2/CH4 Exchange Sorption Processes Under Isobaric Conditions on Sorbent Subjected to Confining Pressure in Terms of Laboratory Tests of CO2-ECBM Technology. Sensors 2020, 20, 5823. https://doi.org/10.3390/s20205823

AMA Style

Kudasik M, Skoczylas N, Pajdak A. Innovative Apparatus for Testing Filtration, Sorption and CO2/CH4 Exchange Sorption Processes Under Isobaric Conditions on Sorbent Subjected to Confining Pressure in Terms of Laboratory Tests of CO2-ECBM Technology. Sensors. 2020; 20(20):5823. https://doi.org/10.3390/s20205823

Chicago/Turabian Style

Kudasik, Mateusz, Norbert Skoczylas, and Anna Pajdak. 2020. "Innovative Apparatus for Testing Filtration, Sorption and CO2/CH4 Exchange Sorption Processes Under Isobaric Conditions on Sorbent Subjected to Confining Pressure in Terms of Laboratory Tests of CO2-ECBM Technology" Sensors 20, no. 20: 5823. https://doi.org/10.3390/s20205823

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