A Study on Image Processing Algorithms for Seam Tracking System in GMA Welding

Article Preview

Abstract:

With the development of economy, the seam tracking technology for arc welding becomes one of the major research tasks in the manufacturing area with robots. In this study, the objectives aim to develop an intelligent and cost-effective algorithm based on the laser vision sensor for image processing in Gas Metal Arc (GMA) welding. Images of welded seam were captured from the CCD camera. These images were then processed by the algorithms in the proposed image processing. To optimize the effective image process, popular algorithms in use were verified, compared and finally selected for every step in the image processing. Moreover, owing to the simple interactive environment and abundant toolboxes, MATLAB was employed to realize those algorithms, which offer a sample for engineers to achieve the goal of algorithm developed by this new but easier approach. Finally, weld seam images obtained with different welding environments were processed to enhance the proposal validity, and it’s proved to have significant effect of getting rid of the variable noises to extract the feature points and centerline for seam tracking in GMA welding and is capable for industrial application.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

819-823

Citation:

Online since:

February 2015

Export:

Price:

* - Corresponding Author

[1] Liu, S. Y., Wang, G. R., Zhang, H. and Jia, J. P., Design of robot welding seam tracking system with structured light vision, Chinese Journal of Mechanical Engineer, Vol. 23, No. 4, 2010, pp.436-442.

DOI: 10.3901/cjme.2010.04.436

Google Scholar

[2] Xu, D., Wang, L. K. and Tan, M., Image processing and visual control method for arc welding robot, Proceedings of 2004 IEEE International Conference on Robotics and Biomimetics, 2004, pp.727-732.

DOI: 10.1109/robio.2004.1521871

Google Scholar

[3] Wang, Q. X., Sun, B. D. and Li, D., Research on image processing of the recognitions of seam position, Welding Journal, 2005, pp.59-63.

Google Scholar

[4] Smith, S. M. and Brady, J. M., SUSAN-A new approach to low level image processing, International Journal of Computer Vision, Vol. 23, No. 1, 1997, pp.45-48.

Google Scholar

[5] Saalbach, A., Stehle, I. W., Lorenz, C. and Weese, J., Failure analysis for model-based organ segmentation using outlier detection, Proc. SPIE 9034, Medical Imaging 2014: Image Processing, Vol. 9034, 2014, pp.903408-7.

DOI: 10.1117/12.2041922

Google Scholar

[6] Garnett, R., Huegerich, T., Chui, C. and He, W. J., A universal noise removal algorithm with an impulse detector, IEEE Trans. on Image Processing, Vol. 14, No. 11, 2005, pp.1747-1754.

DOI: 10.1109/tip.2005.857261

Google Scholar

[7] Rabie, T., Robust estimation approach for blind denoising, IEEE Trans. on Image Processing, Vol. 14, No. 11, 2005, pp.1755-1765.

DOI: 10.1109/tip.2005.857276

Google Scholar

[8] Bovik, A.C., Huang, T. S., Munson, D. C. and Jr., The effect of median filtering on edge estimation and detection, IEEE Trans. Pattern Anal. Machine Intel., Vol. PAMI-9, No. 2, 1987, p.181 – 194.

DOI: 10.1109/tpami.1987.4767894

Google Scholar

[9] Harris, C. and Stephens M., A combined corner and edge detector, Proceedings of 4th Alvey Vision Conference, 1988, pp.147-151.

DOI: 10.5244/c.2.23

Google Scholar