Numerical Simulation of Electrochemical Machining Process and Machined Surface Prediction

F.Y. Wang; Jia Wen Xu; Jian She Zhao

doi:10.4028/www.scientific.net/KEM.458.99

Paper Titles

Effect of Temperature on the Impact Performance of Short Fiber Reinforced Composites
p.75

Studied on the Microfluidic Chip Based on the Kapton by Excimer Laser Ablation
p.81

Design and Study of the Initial Probe for Multi-Function Fire Helmet
p.87

Research on the Process of NC-ECM with Ball-End Cathode Based on FEM
p.93

Numerical Simulation of Electrochemical Machining Process and Machined Surface Prediction
p.99

Wear Rule of TiAlN Coated Cutting Tool when Milling Material with High Hardness at High Speed
p.106

Laser Assisted Turning of Sintered Silicon Nitride
p.113

Finite Element Analysis of Thermo-Elastic-Plastic Creep of Super-Heat and High-Pressure Steam Pipe
p.119

Micro-ECM of Maze Flow Channel on Bipolar Plates of Fuel Cell
p.125

HomeKey Engineering MaterialsKey Engineering Materials Vol. 458Numerical Simulation of Electrochemical Machining...

Numerical Simulation of Electrochemical Machining Process and Machined Surface Prediction

Abstract:

In order to predicate machined shape of electrochemical machining (ECM), a machined shape prediction method by using numerical simulation is presented in this paper. For the simulation, the mathematical model based on electric field and flow field theories firstly is built. Then the time discretization method and the finite element method (FEM) are employed to solve the mathematical model. The simulation software is developed to perform the simulation of the ECM process and predict the machined shape. Finally the method is applied in the ECM processes of the blade and the cavity. The application results show that the machined surface with high accuracy can be achieved and less test times is needed by the simulation.

You might also be interested in these eBooks

Progress in Functional Manufacturing Technologies I

View Preview

Info:

Periodical:

Key Engineering Materials (Volume 458)

Pages:

99-105

DOI:

https://doi.org/10.4028/www.scientific.net/KEM.458.99

Citation:

Cite this paper

Online since:

December 2010

Authors:

F.Y. Wang, Jia Wen Xu, Jian She Zhao

Keywords:

Electrochemical Machining (ECM), Finite Element Model (FEM), Mathematical Models, Numerical Simulation

Export:

RIS, BibTeX

Price:

Permissions:

Request Permissions

References

[1] Kozak, Jerzy: Mathematical models for computer simulation of electrochemical machining processes Vol. 76 (1998), pp.170-175.

Google Scholar

[2] Kozak, Jerzy, Computer simulation system for electrochemical shaping: Journal of Materials Processing Technology Vol. 109 (2001), pp.354-359.

DOI: 10.1016/s0924-0136(00)00825-6

Google Scholar

[3] Adam Ruszaj and Maria Zybura Skrabalak: Journal of Materials Processing Technology Vol. 109 (2001), pp.333-338.

DOI: 10.1016/s0924-0136(00)00816-5

Google Scholar

[4] Bortels Leslie, Purcar Marius, Van Den Bossche Bossche and Deconinck Johan: Journal of Fluids Engineering Vol. 149 (2004): pp.472-478.

DOI: 10.1016/j.jmatprotec.2003.10.050

Google Scholar

[5] Bortels Leslie, Purcar Marius, Van Den Bossche Bossche and Deconinck Johan: Journal of Materials Processing Technology Vol. 149 (2004), pp.486-492.

DOI: 10.1016/j.jmatprotec.2003.10.051

Google Scholar

[6] Zhitnikov V P, Fedorova G. I, Zinatullina O V. Kamashev A V: Journal of Materials Processing Technology Vol. 149 (2004), pp.398-403.

DOI: 10.1016/j.jmatprotec.2004.02.014

Google Scholar

[7] Filatov Evgueny I: Journal of Materials Processing Technology Vol. 109 (2001), pp.327-332.

Google Scholar

[8] Toshiaki Fujisawa, Kazuaki Inaba and Dai Kato: Journal of Fluids Engineering Vol. 130(2008)No. 8, pp.621-628.

Google Scholar