Optimization of Micro Cross Wedge Rolling and Surface Morphology of Micro Stepped Components

Dong Bin Wei; Hai Na Lu; Zheng Yi Jiang; Kenichi Manabe

doi:10.4028/www.scientific.net/KEM.622-623.964

Paper Titles

Influence of Roller Shape on Deformation Behavior in Roll Bending of Structural Channels
p.936

Investigation on Dimensional Accuracy in Micro Cross Wedge Rolling of Metals
p.943

Measurement of Residual Stresses in Work and Backup Rolls for Strip and Plate Mills and its Effect on the Final Load Situation
p.949

Milling Curves Influence in Ring Rolling Processes
p.956

Optimization of Micro Cross Wedge Rolling and Surface Morphology of Micro Stepped Components
p.964

Prediction of Microstructure and Resulting Rolling Forces by Application of a Material Model in a Hot Ring Rolling Process
p.970

Process of Ontology Construction of Rolling Metal Sheets Industrial Process
p.978

Process Planning of Gear Rolling with the Finite Element Method
p.986

Research on the Minimum Rolled Thickness of Strip Steel in Cold Tandem Rolling
p.993

HomeKey Engineering MaterialsKey Engineering Materials Vols. 622-623Optimization of Micro Cross Wedge Rolling and...

Optimization of Micro Cross Wedge Rolling and Surface Morphology of Micro Stepped Components

Abstract:

A novel microforming process - Micro Cross Wedge Rolling (MCWR) has been developed, which is promising for fabricating micro stepped components used in micro electro-mechanical systems. Numerical simulations have been established and the effect of geometrical and process parameters such as forming angle α, stretching angle β and reduction ΔA have been studied. Micro stepped components have been fabricated successfully on a MCWR testing rig by adopting flat wedge tools. The effects of initial surface roughness of tool, grain size and cross section area reduction on surface morphology have been assessed quantitatively.

You might also be interested in these eBooks

View Preview

Info:

Periodical:

Key Engineering Materials (Volumes 622-623)

Pages:

964-969

DOI:

https://doi.org/10.4028/www.scientific.net/KEM.622-623.964

Citation:

Cite this paper

Online since:

September 2014

Authors:

Dong Bin Wei*, Hai Na Lu, Zheng Yi Jiang, Kenichi Manabe

Keywords:

Micro Cross Wedge Rolling, Size Effects, Stepped Component, Surface Morphology

Export:

RIS, BibTeX

Price:

Permissions:

Request Permissions

* - Corresponding Author

References

[1] F. Vollertsen, Z. Hu, H. Schulze Niehoff and C. Theiler, J. Mater. Proc. Technol. 151, 2004, 70-79.

Google Scholar

[2] Q. Li and M. Lovell, Int. J. Advanced Manufacturing Technol. 37, 2008, 265-278.

Google Scholar

[3] S. Geibdorfer, A. Putz and U. Engel, J. Mech. Engineering 52, 2006, 495-505.

Google Scholar

[4] M. Geiger, M. Kleiner, R. Eckstein, N. Tiesler and U. Engel, Annals CIRP 50, 2001, 445-462.

DOI: 10.1016/s0007-8506(07)62991-6

Google Scholar

[5] F. Vollertsen, H. Schulze Niehoff and Z. Hu, Int. J. Machine Tools and Manufacture 46, 2006, 1172-1179.

DOI: 10.1016/j.ijmachtools.2006.01.033

Google Scholar

[6] U. Engel and R. Eckstein, J. Mater. Proc. Technol. 125-126, 2002, 35-44.

Google Scholar

[7] R.E. Williams, Y. Huang, S. Melkote, B. Kinsey, W. Sun and D. Yao, Proceeding of IMECE2005, November 5-11, 2005, Orlando, USA, 863-884.

Google Scholar

[8] U. Engel, Wear 260, 2006, 265-273.

Google Scholar

[9] T. Sobis, U. Engel and M. Geiger, J. Mater. Proc. Technol. 34, 1992, 233-240.

Google Scholar

[10] E. Uhlmann, S. Piltz and U. Doll, J. Mater. Proc. Technol. 167, 2005, 488-493.

Google Scholar

[11] R. Erhardt, F. Schepp and D. Schmoeckel, In: M. Geiger et al. (Eds. ): Sheet Metal 1999, Proc. of the 7'h Int. Conf. on Sheet Metal, SheMet'99. Bamberg, Meisenbach.

Google Scholar