Rebound Deformation of Thin Part Caused by Clamping Force in End Milling

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Abstract:

Deformation mechanism of low-rigidity thin part caused by clamping force is studied in this paper. A coupled thermo-mechanical simulation process of aluminum alloy 6061 is developed using the finite element method with Abaqus. The results of simulation are verified by experimental measurements of cutting force and surface residual stress. Then using the model investigates the effect on residual stresses along the thickness of aluminum alloy 6061 load and unloadthe clamping forces. The deformation condition is also studied after removing fixing.

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1655-1658

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November 2012

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