Effect of Cutting Parameters on Tool-Chip Interface Temperature in an Orthogonal Turning Process

Shamsuddin Sulaiman; Amir Roshan; Soroosh Borazjani

doi:10.4028/www.scientific.net/AMR.903.21

Paper Titles

Preface, Organizing Committees and Sponsors

Drilling of Carbon Fibre Composites: A Review
p.3

Tool Life and Flank Wear of Physical Vapour Deposited TiAlN Multilayer Coated Carbide End Mill Inserts when Machining AISI D2 Hardened Steel under Dry Cutting Condition
p.9

Effect of Tool Path Strategies in Pocket Milling of Aluminium Epoxy
p.15

Effect of Cutting Parameters on Tool-Chip Interface Temperature in an Orthogonal Turning Process
p.21

Finite Element Analysis of Aluminum-Kevlar/Epoxy Pressure Vessel
p.27

Frictional Characteristics of Steel Materials Sliding against Mild Steel
p.33

Effect of Different Qualities of Foam on Fill Particle Transport in Horizontal Well Cleanup Operation Using Coiled Tubing
p.39

Dry and Compressed Air Cooling Comparative Study on 6061 Aluminium Alloy Drilling Using Coated Drill
p.45

HomeAdvanced Materials ResearchAdvanced Materials Research Vol. 903Effect of Cutting Parameters on Tool-Chip...

Effect of Cutting Parameters on Tool-Chip Interface Temperature in an Orthogonal Turning Process

Abstract:

The aim of this paper is to investigate the effect of cutting speed and uncut chip thickness on cutting performance. A Finite Element Method (FEM) based on the ABAQUS explicit software which involves Johnson-Cook material mode and Coulombs friction law was used to simulate of High Speed Machining (HSM) of AISI 1045 steel. In this simulation work, feed rate ranging from 0.05 mm/rev to 0.13 mm/rev and cutting speed ranging from 200 m/min to 600 m/min at three different cutting speeds were investigated. From the simulation results it was observed that increasing feed rate and cutting speed lead to increase temperature and stress distribution at tool/chip interface. The results obtained from this study are highly essential to predict machining induced residual stresses and thermo-mechanical deformation related properties on the machined surface.

You might also be interested in these eBooks

View Preview

Info:

Periodical:

Advanced Materials Research (Volume 903)

Pages:

21-26

DOI:

https://doi.org/10.4028/www.scientific.net/AMR.903.21

Citation:

Cite this paper

Online since:

February 2014

Authors:

Shamsuddin Sulaiman*, Amir Roshan, Soroosh Borazjani

Keywords:

Cutting Speed, Feed Rate, Finite Element Modeling (FEM)

Export:

RIS, BibTeX

Price:

Permissions:

Request Permissions

* - Corresponding Author

References

[1] S. R. Carvalho, S. M. M. Lima e Silva, A. R. Machado and G. Guimaraes, Temperature determination at the chip–tool interface using an inverse thermal model considering the tool and tool holder, Journal of Materials Processing Technology. 179 (2006).

DOI: 10.1016/j.jmatprotec.2006.03.086

Google Scholar

[2] L. B. Abhan and M. Hameedullah, Chip-Tool Interface Temperature Prediction Model for Turning Process, International Journal of Engineering Science and Technology (IJEST). 2 (2010) 382-393.

Google Scholar

[3] N. A. Abukhshim, P. T. Mativenga and M. A. Sheikh, Investigation of heat partition in high speed turning of high strength alloy steel, International Journal of Machine Tools & Manufacture. 45 (2005) 1687–1695.

DOI: 10.1016/j.ijmachtools.2005.03.008

Google Scholar

[4] B. Davoodi, and H. Hosseinzadeh, A new method for heat measurement during high speed machining, Measurement. 45 (2012) 2135-2140.

DOI: 10.1016/j.measurement.2012.05.020

Google Scholar

[5] M. Bagheri, and P. Mottaghizadeh, Analysis of Tool-Chip Interface Temperature with FEM and Empirical Verification, World Academy of Science, Engineering and Technology. 68 (2012) 2228-2237.

Google Scholar

[6] T. Ozel and E. Zeren, Finite Element Modeling of Stresses Induced by High Speed Machining with Round Edge cutting Tools, International machining and Engineering Congress and Exposition, Orlando, Florida, November 5-11 (2005).

DOI: 10.1115/imece2005-81046

Google Scholar

[7] G. R. Johnson and W. H. Cook, Fracture characteristics of three metals subjected to various strain, strain rates, temperature and pressure, Eng. Frac. Mech. 2/1 (1985) 31-48.

DOI: 10.1016/0013-7944(85)90052-9

Google Scholar

[8] J. P. Davim and C. Maranhao, A study of plastic strain and plastic strain rate in machining of steel AISI 1045 using FEM analysis, Journal of Materials and Design. 30 (2009) 160-165.

DOI: 10.1016/j.matdes.2008.04.029

Google Scholar

[9] C. Z. Duan , T. Dou, Y. J. Cai, and Y.Y. Li, Finite Element Simulation and Experiment of Chip Formation Process during High Speed Machining of AISI 1045 Hardened Steel, International Journal of Recent Trends in Engineering (IJRTE). 1 (2009) 46-50.

DOI: 10.1109/iccet.2010.5486196

Google Scholar