Influence of Tool Path Orientation on the Surface Roughness when End Ball Milling Rounded Surfaces

Article Preview

Abstract:

Paper deals with relationships affecting surface roughness in three dimensional milling. Because of definite curvature of the machined surface, three milling strategies based on single direction have been examined in end ball milling process. Research is based on fragmentation of the definite surface curvature into form of the patches being machined. Patches have been set through normal vectors and related axes of motion of the end ball milling cutters. Surface quality has been identified under influence of cutting speed, feed rate and side step of milling cutters. Simple geometrical models of the resultant cusp height are compared with the measured data.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

329-334

Citation:

Online since:

October 2013

Export:

Price:

[1] A. Lasemi, D. Xue, P. Gu, Recent development in CNC machining of freeform surfaces: A state-of-the-art review, Computer-Aided Design 42, (2010), 641-654.

DOI: 10.1016/j.cad.2010.04.002

Google Scholar

[2] B. M. Imani, M. A. Elbestawi, Geometric Simulation of Ball-End Milling Operations, Journal of Manufacturing Science and Engineering, 123 (2001), 177-184.

DOI: 10.1115/1.1347034

Google Scholar

[3] G. Sun, C. H. Sequin, Paul K. Wright, Operation decomposition for freeform surface features in process planning, Computer-Aided Design 33, (2001), 621-636.

DOI: 10.1016/s0010-4485(01)00068-9

Google Scholar

[4] C.K. Toh, A study of the effects of cutter path strategies and orientations in milling, Journal of Materials Processing Technology 152, (2004), 346–356.

DOI: 10.1016/j.jmatprotec.2004.04.382

Google Scholar

[5] L.N. Lopez de Lacalle, A. Lamikiz, J.A. Sanchez, M.A. Salgado, Toolpath selection based on the minimum deflection cutting forces in the programming of complex surfaces milling, International Journal of Machine Tools and Manufacture 47 (2007).

DOI: 10.1016/j.ijmachtools.2006.03.010

Google Scholar

[6] Z. C. Chen, D. Song, A Practical Approach to Generating Accurate Iso-Cusped Tool Paths for Three-Axis CNC Milling of Sculptured Surface Parts, Journal of Manufacturing Processes 8, (2006), 1, 29-38.

DOI: 10.1016/s1526-6125(06)70099-8

Google Scholar