Skip to main content
Erschienen in: Journal of Materials Engineering and Performance 2/2013

01.02.2013

Machinability Study of Stir Cast Hypoeutectic Aluminum-Silicon Alloys During Turning

verfasst von: P. K. Sood, Rakesh Sehgal, D. K. Dwivedi

Erschienen in: Journal of Materials Engineering and Performance | Ausgabe 2/2013

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

The influence of Be and Cd (iron correctors) on mechanical properties and machining behavior of hypoeutectic Al-Si alloy (Al-7Si-0.5Mg-1.2Fe) processed by conventional and semi-solid metal (SSM) processing (stir casting) techniques is investigated. The alloys under investigation were prepared by controlling melt in an induction melting furnace. The stirring of SSM was carried out at a constant stirring speed of 400 rpm under constant cooling conditions from liquidus temperature. The turning operations were carried out under dry conditions on a CNC turning center using coated-carbide insert by varying cutting speed, feed rate, depth of cut, and approaching angle. An orthogonal array, the signal-to-noise ratio, and analysis of variance were employed to study the machining performance characteristics. The results indicate that Be/Cd modification of the alloy and selected cutting parameters significantly affect the machining characteristics. The feed rate, cutting speed, and Cd as an iron corrector have more effect on the machining behavior of the alloys under study.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat B.S. Reddy, G. Padmanabhan, and V.K. Reddy, Surface Roughness Prediction Techniques for CNC Turning, Asian J. Sci. Res., 2008, 1(3), p 256–264CrossRef B.S. Reddy, G. Padmanabhan, and V.K. Reddy, Surface Roughness Prediction Techniques for CNC Turning, Asian J. Sci. Res., 2008, 1(3), p 256–264CrossRef
2.
Zurück zum Zitat M.C. Chen and H.Y. Tseng, Machining Parameters Selection for Stock Removal Turning in Process Plans Using a Float Encoding Genetic Algorithm, J. Chin. Inst. Eng., 1998, 21(4), p 493–506CrossRef M.C. Chen and H.Y. Tseng, Machining Parameters Selection for Stock Removal Turning in Process Plans Using a Float Encoding Genetic Algorithm, J. Chin. Inst. Eng., 1998, 21(4), p 493–506CrossRef
3.
Zurück zum Zitat D.K. Dwivedi, A. Sharma, and T.V. Rajan, Machining of LM13 and LM28 Cast Aluminum Alloys Part-I, J. Mater. Proc. Technol., 2008, 196(1–3), p 197–204CrossRef D.K. Dwivedi, A. Sharma, and T.V. Rajan, Machining of LM13 and LM28 Cast Aluminum Alloys Part-I, J. Mater. Proc. Technol., 2008, 196(1–3), p 197–204CrossRef
4.
Zurück zum Zitat E.M. Trent and P.K. Wright, Forces, Stresses and Heat in Metal Cutting, Metal Cutting, 4th ed., Butterworth-Heinemann, Woburn, 2000, p 57–97CrossRef E.M. Trent and P.K. Wright, Forces, Stresses and Heat in Metal Cutting, Metal Cutting, 4th ed., Butterworth-Heinemann, Woburn, 2000, p 57–97CrossRef
5.
Zurück zum Zitat V.S. Sharma, S. Dhiman, R. Sehgal, and S. Kumar, Assessment and Optimization of Cutting Parameters While Turning AlSI, 52100 Steel, Int. J. Precis. Eng. Manuf., 2008, 9(2), p 54–62 V.S. Sharma, S. Dhiman, R. Sehgal, and S. Kumar, Assessment and Optimization of Cutting Parameters While Turning AlSI, 52100 Steel, Int. J. Precis. Eng. Manuf., 2008, 9(2), p 54–62
6.
Zurück zum Zitat M. Dash and M. Makhlouf, Effect of Key Alloying Elements on the Feeding Characteristics of Aluminum-Silicon Casting Alloys, J. Light Met., 2001, 1(4), p 251–265CrossRef M. Dash and M. Makhlouf, Effect of Key Alloying Elements on the Feeding Characteristics of Aluminum-Silicon Casting Alloys, J. Light Met., 2001, 1(4), p 251–265CrossRef
7.
Zurück zum Zitat P.K. Sood, R. Sehgal, and D.K. Dwivedi, Study on Chip Formation in Machining (Al-Si-1.2Fe) Hypereutectic Aluminium Alloy, Proc. of the National Conf. on Design and Manufacturing Issues in Automotive and Allied Industries, July 10–11, 2009 (Chennai, India), IIT Madras, 2009, p 16–22 P.K. Sood, R. Sehgal, and D.K. Dwivedi, Study on Chip Formation in Machining (Al-Si-1.2Fe) Hypereutectic Aluminium Alloy, Proc. of the National Conf. on Design and Manufacturing Issues in Automotive and Allied Industries, July 10–11, 2009 (Chennai, India), IIT Madras, 2009, p 16–22
8.
Zurück zum Zitat Y. Wang and Y. Xiong, Effects of Beryllium in Al-Si–Mg-Ti Cast Alloy, J. Mater. Sci. Eng. A, 2000, 280(1), p 124–127CrossRef Y. Wang and Y. Xiong, Effects of Beryllium in Al-Si–Mg-Ti Cast Alloy, J. Mater. Sci. Eng. A, 2000, 280(1), p 124–127CrossRef
9.
Zurück zum Zitat L.N. Lopez de Lacalle, C. Angulo, A. Lamikiz, and J.A. Sanchez, Experimental and Numerical Investigation of the Effect of Spray Cutting Fluids in High Speed Milling, J. Mater. Process. Technol., 2006, 172, p 11–15CrossRef L.N. Lopez de Lacalle, C. Angulo, A. Lamikiz, and J.A. Sanchez, Experimental and Numerical Investigation of the Effect of Spray Cutting Fluids in High Speed Milling, J. Mater. Process. Technol., 2006, 172, p 11–15CrossRef
10.
Zurück zum Zitat F. Klocke and G. Eisenblatter, Machinability Investigation of the Drilling Process Using Minimal Cooling Lubrication Techniques, Prod. Eng., 1997, 4(1), p 19–24 F. Klocke and G. Eisenblatter, Machinability Investigation of the Drilling Process Using Minimal Cooling Lubrication Techniques, Prod. Eng., 1997, 4(1), p 19–24
11.
Zurück zum Zitat J.F. Kelly and M.G. Cotterell, Minimal Lubrication Machining of Aluminium Alloys, J. Mater. Process. Technol., 2002, 120, p 327–334CrossRef J.F. Kelly and M.G. Cotterell, Minimal Lubrication Machining of Aluminium Alloys, J. Mater. Process. Technol., 2002, 120, p 327–334CrossRef
12.
Zurück zum Zitat D.U. Braga, A.E. Diniz, G.W.A. Miranda, and N.L. Coppini, Using a Minimum Quantity of Lubricant (MQL) and a Diamond Coated Tool in the Drilling of Aluminium-Silicon Alloys, J. Mater. Process. Technol., 2002, 122, p 127–138CrossRef D.U. Braga, A.E. Diniz, G.W.A. Miranda, and N.L. Coppini, Using a Minimum Quantity of Lubricant (MQL) and a Diamond Coated Tool in the Drilling of Aluminium-Silicon Alloys, J. Mater. Process. Technol., 2002, 122, p 127–138CrossRef
13.
Zurück zum Zitat N. Crauwels, K. De Bruyn, P. Perremans, M. Van Stappen, J.P. Celis, and L. Stals, Ecological Cutting: Dry, Minimal Quantity Lubrication or Ecological Cutting Fluids? Proceedings of the International Symposium Improving Machine Tool Performance, Michelena, San Sebastian, 2, 1998, p 703–714 N. Crauwels, K. De Bruyn, P. Perremans, M. Van Stappen, J.P. Celis, and L. Stals, Ecological Cutting: Dry, Minimal Quantity Lubrication or Ecological Cutting Fluids? Proceedings of the International Symposium Improving Machine Tool Performance, Michelena, San Sebastian, 2, 1998, p 703–714
14.
Zurück zum Zitat M. Hiroki and I. Ichiro, Cutting with Minimal Quantity Lubricant, Proceedings of the International Symposium Improving Machine Tool Performance, Michelena, San Sebastían, 2, 1998, p 655–665 M. Hiroki and I. Ichiro, Cutting with Minimal Quantity Lubricant, Proceedings of the International Symposium Improving Machine Tool Performance, Michelena, San Sebastían, 2, 1998, p 655–665
15.
Zurück zum Zitat L.N. López de Lacalle, A. Lamikiz, J. Fernández de Larrinoa, and I. Azkona, Advanced Cutting Tools, Machining of Hard Materials, J. Paulo Davim, Ed., Springer, London, 2011, p 56–57 L.N. López de Lacalle, A. Lamikiz, J. Fernández de Larrinoa, and I. Azkona, Advanced Cutting Tools, Machining of Hard Materials, J. Paulo Davim, Ed., Springer, London, 2011, p 56–57
16.
Zurück zum Zitat L.N. López de Lacalle, A. Lamikiz, M. Fernandes, A. Gutiérrez, and J. Sánchez, Turning of Thick Thermal Spray Coatings, J. Thermal Spray Technol., 2004, 10(2), p 249–254CrossRef L.N. López de Lacalle, A. Lamikiz, M. Fernandes, A. Gutiérrez, and J. Sánchez, Turning of Thick Thermal Spray Coatings, J. Thermal Spray Technol., 2004, 10(2), p 249–254CrossRef
17.
Zurück zum Zitat L.N. López de Lacalle, A. Lamikiz, J. Muñoa, M.A. Salgado, and J.A. Sánchez, Improving the High-Speed Finishing of Forming Tools for Advanced High-Strength Steels (AHSS), Int. J. Adv. Manuf. Technol., 2006, 29, p 1–2CrossRef L.N. López de Lacalle, A. Lamikiz, J. Muñoa, M.A. Salgado, and J.A. Sánchez, Improving the High-Speed Finishing of Forming Tools for Advanced High-Strength Steels (AHSS), Int. J. Adv. Manuf. Technol., 2006, 29, p 1–2CrossRef
18.
Zurück zum Zitat L.N. Lopez de Lacalle, A. Celaya, A. Lamikiz, and U. Bravo, Effect of Coatings and Tool Geometry on the Dry Milling of Wrought Aluminum Alloys, Int. J. Mater. Prod. Technol., 2008, 32(1), p 41–55CrossRef L.N. Lopez de Lacalle, A. Celaya, A. Lamikiz, and U. Bravo, Effect of Coatings and Tool Geometry on the Dry Milling of Wrought Aluminum Alloys, Int. J. Mater. Prod. Technol., 2008, 32(1), p 41–55CrossRef
19.
Zurück zum Zitat J. Paulo Davim, Machining of Hard Materials, Springer, New York, 2011CrossRef J. Paulo Davim, Machining of Hard Materials, Springer, New York, 2011CrossRef
20.
Zurück zum Zitat B. Sahoo, A.K. Chattopadhyay, and A.B. Chattopadhyay, Development of Diamond Coated Tool and its Performance in Machining Al-11%Si Alloy, Bull. Mater. Sci., 2002, 25(6), p 487–491CrossRef B. Sahoo, A.K. Chattopadhyay, and A.B. Chattopadhyay, Development of Diamond Coated Tool and its Performance in Machining Al-11%Si Alloy, Bull. Mater. Sci., 2002, 25(6), p 487–491CrossRef
21.
Zurück zum Zitat H.A. Kishawy, M. Dumitrescu, E.G. Ng, and M.A. Elbestawi, Effect of Coolant Strategy on Tool Performance, Chip Morphology and Surface Quality During High-Speed Machining of A 356 Aluminum Alloy, Inter. J. Mach. Tools Manuf., 2005, 45(2), p 219–227CrossRef H.A. Kishawy, M. Dumitrescu, E.G. Ng, and M.A. Elbestawi, Effect of Coolant Strategy on Tool Performance, Chip Morphology and Surface Quality During High-Speed Machining of A 356 Aluminum Alloy, Inter. J. Mach. Tools Manuf., 2005, 45(2), p 219–227CrossRef
22.
Zurück zum Zitat H. Yoshimura, T. Moriwaki, N. Ohmae, T. Nakai, T. Shibasaka, H. Kinoshita, M. Matsui, and M. Shimizu, Study on Near Dry Machining of Aluminum Alloys, JSME Int. J. C, 2006, 49(1), p 83–89CrossRef H. Yoshimura, T. Moriwaki, N. Ohmae, T. Nakai, T. Shibasaka, H. Kinoshita, M. Matsui, and M. Shimizu, Study on Near Dry Machining of Aluminum Alloys, JSME Int. J. C, 2006, 49(1), p 83–89CrossRef
23.
Zurück zum Zitat N. Fang and Q. Wu, The Effects of Chamfered and Honed Tool Edge Geometry in Machining of Three Aluminum Alloys, Int. J. Mach. Tools Manuf., 2005, 45(10), p 1178–1187CrossRef N. Fang and Q. Wu, The Effects of Chamfered and Honed Tool Edge Geometry in Machining of Three Aluminum Alloys, Int. J. Mach. Tools Manuf., 2005, 45(10), p 1178–1187CrossRef
24.
Zurück zum Zitat J.M. Dasch, C.C. Ang, C.A. Wong, R.A. Waldo, D. Chester, Y.T. Cheng, B.R. Powell, A.M. Weiner, and E. Konca, The Effect of Free-Machining Elements on Dry Machining of B319 Aluminum Alloy, J. Mater. Process. Technol., 2009, 209(10), p 4638–4644CrossRef J.M. Dasch, C.C. Ang, C.A. Wong, R.A. Waldo, D. Chester, Y.T. Cheng, B.R. Powell, A.M. Weiner, and E. Konca, The Effect of Free-Machining Elements on Dry Machining of B319 Aluminum Alloy, J. Mater. Process. Technol., 2009, 209(10), p 4638–4644CrossRef
25.
Zurück zum Zitat P. Roy, S.K. Sarangi, A. Ghosh, and A.K. Chattopadhayay, Machining Study of Pure Aluminum and Al-12%Si Alloys Against Coated and Uncoated Carbide Inserts, Int. J. Refract. Met. Hard Mater., 2009, 27(3), p 535–544CrossRef P. Roy, S.K. Sarangi, A. Ghosh, and A.K. Chattopadhayay, Machining Study of Pure Aluminum and Al-12%Si Alloys Against Coated and Uncoated Carbide Inserts, Int. J. Refract. Met. Hard Mater., 2009, 27(3), p 535–544CrossRef
26.
Zurück zum Zitat A. Aggarwal and H. Singh, Optimization of Machining Techniques A Retrospectives and Literature Review, Sadhana, 2005, 30(6), p 699–771CrossRef A. Aggarwal and H. Singh, Optimization of Machining Techniques A Retrospectives and Literature Review, Sadhana, 2005, 30(6), p 699–771CrossRef
27.
Zurück zum Zitat W.H. Yang and Y.S. Tarng, Design Optimization of Cutting Parameters for Turning Operations Based on the Taguchi Method, J. Mater. Process. Technol., 1998, 84(1–3), p 122–129CrossRef W.H. Yang and Y.S. Tarng, Design Optimization of Cutting Parameters for Turning Operations Based on the Taguchi Method, J. Mater. Process. Technol., 1998, 84(1–3), p 122–129CrossRef
28.
Zurück zum Zitat E.D. Kirby, A Parameter Design Study in a Turning Operation Using the Taguchi Method, The Tech. Interface, Fall, 2006, p 1–14 E.D. Kirby, A Parameter Design Study in a Turning Operation Using the Taguchi Method, The Tech. Interface, Fall, 2006, p 1–14
29.
Zurück zum Zitat S.S. Mahapatra, A. Patnaik, and P.K. Patnaik, Parametric Analysis and Optimization of Cutting Parameters for Turning Operations based on Taguchi Method, Proc. of Int. Conf. on Global Manufacturing and Innovation, July 27–29 (NIT, Rourkela, Orissa, India), 2006, p 1–8 S.S. Mahapatra, A. Patnaik, and P.K. Patnaik, Parametric Analysis and Optimization of Cutting Parameters for Turning Operations based on Taguchi Method, Proc. of Int. Conf. on Global Manufacturing and Innovation, July 27–29 (NIT, Rourkela, Orissa, India), 2006, p 1–8
30.
Zurück zum Zitat A.I. Gusri, C. Hassan., A.G. Jaharah, B. Yanuar, A. Yasir, and A. Nagi, Application of Taguchi Method in Optimizing Turning Parameters of Titanium Alloy, Seminar on Engineering Mathematics, A. Zaharim et al., Ed., 2008, p 57–63 A.I. Gusri, C. Hassan., A.G. Jaharah, B. Yanuar, A. Yasir, and A. Nagi, Application of Taguchi Method in Optimizing Turning Parameters of Titanium Alloy, Seminar on Engineering Mathematics, A. Zaharim et al., Ed., 2008, p 57–63
31.
Zurück zum Zitat E.D. Kirby, Z. Zhang, J.C. Chen, and J. Chen, Optimizing Surface Finish in a Turning Operation Using the Taguchi Parameter Design Method, Int. J. Adv. Manuf. Technol., 2006, 30, p 1021–1029CrossRef E.D. Kirby, Z. Zhang, J.C. Chen, and J. Chen, Optimizing Surface Finish in a Turning Operation Using the Taguchi Parameter Design Method, Int. J. Adv. Manuf. Technol., 2006, 30, p 1021–1029CrossRef
32.
Zurück zum Zitat V.N. Gaitonde, S.R. Karnik, and J.P. Davim, Multiperformance Optimization in Turning of Free-Machining Steel Using Taguchi Method and Utility Concept, J. Mater. Eng. Perform., 2009, 18, p 231–236CrossRef V.N. Gaitonde, S.R. Karnik, and J.P. Davim, Multiperformance Optimization in Turning of Free-Machining Steel Using Taguchi Method and Utility Concept, J. Mater. Eng. Perform., 2009, 18, p 231–236CrossRef
33.
Zurück zum Zitat A. Aggarwal, H. Singh, P. Kumar, and M. Singh, Optimizing Power Consumption for CNC Turned Parts Using Response Surface Methodology and Taguchi’s Technique—A Comparative Analysis, J. Mater. Process. Technol., 2008, 200(1–3), p 373–384CrossRef A. Aggarwal, H. Singh, P. Kumar, and M. Singh, Optimizing Power Consumption for CNC Turned Parts Using Response Surface Methodology and Taguchi’s Technique—A Comparative Analysis, J. Mater. Process. Technol., 2008, 200(1–3), p 373–384CrossRef
34.
Zurück zum Zitat N. Fat-Halla, P. Secordel, and M. Suery, Microstructure and Mechanical Properties of Modified and Non-Modified Stir-Cast Al-Si Hypoeutectic Alloys, J. Mater. Sci., 1988, 23(7), p 2419–2423CrossRef N. Fat-Halla, P. Secordel, and M. Suery, Microstructure and Mechanical Properties of Modified and Non-Modified Stir-Cast Al-Si Hypoeutectic Alloys, J. Mater. Sci., 1988, 23(7), p 2419–2423CrossRef
35.
Zurück zum Zitat Haizhi Ye, An Overview of the Development of Al-Si-Alloy Based Material for Engine Applications, J. Mater. Eng. Perform., 2003, 12(3), p 288–297CrossRef Haizhi Ye, An Overview of the Development of Al-Si-Alloy Based Material for Engine Applications, J. Mater. Eng. Perform., 2003, 12(3), p 288–297CrossRef
Metadaten
Titel
Machinability Study of Stir Cast Hypoeutectic Aluminum-Silicon Alloys During Turning
verfasst von
P. K. Sood
Rakesh Sehgal
D. K. Dwivedi
Publikationsdatum
01.02.2013
Verlag
Springer US
Erschienen in
Journal of Materials Engineering and Performance / Ausgabe 2/2013
Print ISSN: 1059-9495
Elektronische ISSN: 1544-1024
DOI
https://doi.org/10.1007/s11665-012-0287-z

Weitere Artikel der Ausgabe 2/2013

Journal of Materials Engineering and Performance 2/2013 Zur Ausgabe

EditorialNotes

Editorial

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.