nach oben

Erschienen in:

2015 | OriginalPaper | Buchkapitel

4. Membrane Fabrication/Manufacturing Techniques

verfasst von : Ahmad Fauzi Ismail, Kailash Chandra Khulbe, Takeshi Matsuura

Erschienen in: Gas Separation Membranes

Verlag: Springer International Publishing

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config

KI-gestützte Suche

Aus

Abstract

The escalating research in membrane fabrication for gas separation applications signifies that membrane technology is currently growing and becoming the major focus for industrial gas separation processes. Material selection and method of preparation are the most important parts in fabricating a membrane. Different preparation methods result in various isotropic and anisotropic membranes, which are related to different membrane processes. The commercial value of a membrane is determined by its transport properties—permeability and selectivity. The method of membrane fabrication can have considerable influence on its effectiveness and there are a range of techniques available to create membranes, such as melt-pressing, solution casting, phase inversion, sputtering, extruding, and interfacial polymerization. Membranes can be fabricated either in a hollow fiber or spiral wound format.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Vorheriges Kapitel Gas Separation Membrane Materials and Structures

Nächstes Kapitel Membrane Modules and Process Design

Loeb S, Sourirajan S (1963) Sea water demineralization by means of an osmotic membrane. Adv Chem Ser 38:117–132CrossRef

Ren J, Wang R (2011) Preparation of polymeric membranes. In: Wang LK, Chen JP, Hung YT, Shammas NK (eds) Membrane and desalination technologies. Hand book of environmental engineering. Springer, Humana Press, Inc., Totowa, NJ

Peng N, Widjojo N, Sukitpaneenit P, Teoh MM, Lipscomb GG, Chung TS, Lai JY (2012) Evolution of polymeric hollow fibers as sustainable technologies: past, present, and future. Prog Polym Sci 37:1401–1442CrossRef

Cohen C, Tanny GB, Prager S (1979) Diffusion controlled formation of porous structures in ternary polymer systems. J Polym Sci Polym Phys Ed 17:477–489CrossRef

Yilmaz L, McHugh AJ (1986) Analysis of non-solvent-solvent-polymer phase diagrams and their relevance to membrane formation modeling. J Appl Polym Sci 31:997–1018CrossRef

McHugh AJ, Yilmaz L (1985) The diffusion equations for polymer membrane formation in ternary systems. J Polym Sci 23:1271–1274

Reuvers AJ, van der Berg JWA, Smolders CA (1987) Formation of membranes by means immersion precipitation: Part I. A model to describe mass transfer during immersion precipitation. J Membr Sci 34:45–65CrossRef

Reuvers AJ, Smolders CA (1987) Formation of membranes by means immersion precipitation: Part II. The mechanism of formation of membranes prepared from the system cellulose acetate-acetone-water. J Membr Sci 34:67–86CrossRef

Kim YD, Kim JY, Lee HK, Kim SC (2001) A new modeling of asymmetric membrane formation in rapid mass transfer system. J Membr Sci 190:69–77CrossRef

10.

Termonia Y (1994) Monte Carlo diffusion model of polymer coagulation. Phys Rev Lett 72:3678–3681CrossRef

11.

Wang XL, Qian HJ, Chen LJ, Lu ZY, Li ZS (2008) Dissipative particle dynamic simulation on the polymer membrane formation by immersion precipitation. J Membr Sci 311:251–258CrossRef

12.

Twarowska-schmid K, Wlochowicz A (1997) Melt-spun poly(4-methyl-1-pentene) hollow fiber membrane. J Membr Sci 137:55–61CrossRef

13.

Li SG, Koops GH, Mulder MHV, van den Boomgaard T, Smolders CA (1994) Wet spinning of integrally skinned hollow fiber membranes by a modified dual-bath coagulation method using a triple orifice spinneret. J Membr Sci 94:329–340CrossRef

14.

Dong G, Li H, Chen V (2010) Factors affect defect-free Matrimid^® hollow fiber gas separation performance in natural gas purification. J Membr Sci 353:17–27CrossRef

15.

Julian H, Wenten IG (2012) Polysulfone membranes for CO₂/CH₄ separation: state of art. IOSR J Eng 2:484–495CrossRef

16.

Ismail AF, Li K (2008) From polymeric precursors to hollow fiber carbon and ceramic membranes. In: Mallada R, Menendez M (eds) Synthesis, characterization and applications, Membrane science and technology series. Elsevier, Amsterdam

17.

Ekiner OM, Vassilatos G (2001) Polyaramide hollow fibers for H₂/CH₄ separation: II. Spinning and properties. J Membr Sci 186:71–84CrossRef

18.

Chung TS, Teoh SK, Hu X (1997) Formation of ultrathin high-performance polyethersulfone hollow fiber membrane. J Membr Sci 133:161–175CrossRef

19.

Wallace DW, Staudt-Bickel C, Koros WJ (2006) Efficient development of effective hollow fiber membranes for gas separations from novel polymers. J Membr Sci 278:92–104CrossRef

20.

Cao C, Chung TS, Chen SB, Dong Z (2004) The study of elongation and shear rates in spinning process and in effect on gas separation performance of poly(ether sulfone) (PES) hollowfiber membrane. Chem Eng Sci 59:1053–1062CrossRef

21.

Li DF, Chung TS, Wang R, Liu Y (2002) Fabrication of fluoropolyimide/polyethersulfone (PES) dual layer asymmetric hollow fiber membranes for gas separation. J Membr Sci 198:211–223CrossRef

22.

Pereira CC, Nobrega R, Peinemann KV, Borges CP (2003) Hollow fiber membrane obtained by simultaneous spinning of two polymer solutions: a morphological study. J Membr Sci 226:35–50CrossRef

23.

Matsuyama H, Yuasa M, Kitamura Y, Teramoto M, Lloyd DR (2000) Structural control of anisotropic and asymmetric polypropylene membrane prepared by thermally induced phase separation. J Membr Sci 179:91–100CrossRef

24.

Kim JJ, Hwang JR, Kim UY, Kim SS (1995) Operation parameters of melt spinning of polypropylene hollow fiber membranes. J Membr Sci 108:25–36CrossRef

25.

Kluiters SCA (2004) Status review on membrane systems for hydrogen separation. Intermediate report EU project MIGREYD NNE5-2001-670, ECN-C-04-102

26.

Jansen JC, Tasselli F, Tocci E, Drioli E (2006) High-flux composite perfluorinated gas separation membranes of Hyflon^® AD on a hollow fibre ultrafiltration membrane support. Desalination 192:207–213CrossRef

27.

Sridhar S, Smitha B, Mayor S, Prathab B, Aminabhavi TM (2007) Gas permeation properties of polyamide membrane prepared by interfacial polymerization. J Mater Sci 42:9392–9401CrossRef

28.

Zhu J, Fan Y, Xu N (2011) Modified dip-coating method for preparation of pinhole-free ceramic membranes. J Membr Sci 367:14–20CrossRef

29.

Abu Seman MN, Khayet M, Hilal N (2010) Nanofiltration thin film composite polyester polyethersulfone-based membranes prepared by interfacial polymerization. J Membr Sci 34:109–116CrossRef

30.

Lau WJ, Ismail AF (2011) Progress in interfacial polymerization technique on composite membrane preparation. In: Second international conference on environmental engineering and applications. IPCBEE, vol 17. IACSIT Press, Singapore

31.

Yasuda H (1981) Glow discharge polymerization. J Polym Sci Macromol Rev 16:199–293CrossRef

32.

Shen M, Alexis TB (1979) Plasma polymerization. American Chemical Society, Washington, DCCrossRef

33.

Michelmore A, Martinek P, Sah V, Short RD, Vasilev K (2011) Surface morphology in the early stages of plasma polymer film growth from amine-containing monomers. Plasma Process Polym 8:367–372CrossRef

34.

Chen RT, Muir BW, Thomsen L, Tadich A, Cowie BCC, Such GK, Alamar P, Postma K, McLean KM, Caruso F (2011) New insights into the substrate plasma polymer interface. J Phys Chem B 115:6495–6502

35.

Gaur S, Vergason G (2000) Plasma polymerization: theory and practice. In: 43rd annual technical conference proceedings. Denver, 15–20 Apr 2000, ISSN 0737-592

36.

Zang Z (2003) Surface modification by plasma polymerization and application of plasma polymers as biomaterials. Ph.D. Thesis, Johannes Gutenberg University of Mainz

37.

Adiga SP, Jin C, Curtiss LA, Monteiro-Riviere NA, Narayan RJ (2009) Nanoporous membranes for medical and biological applications. Wiley Interdiscip Rev Nanomed Nanobiotechnol 1:568–581CrossRef

38.

Sanguanruksa R, Rujiravanit R, Supaphol P, Tokura S (2004) Porous polyethylene membranes by template-leaching technique: preparation and characterization. Polym Test 23:91–99CrossRef

39.

Roy-Chowdhury P, Kumar V (2006) Fabrication and evaluation of porous 2,3-dialdehydecellulose membranes as a potential biodegradable tissue engineering scaffold. J Biomed Mater Res A 76:300–309CrossRef

40.

Decher G (1997) Fuzzy nanoassemblies: toward layered polymeric multicomposites. Science 277:1232–1237CrossRef

41.

Zhu Z, Feng X, Penlidis A (2006) Self assembled nano-structured polyelectrolyte composite membranes for pervaporation. Mater Sci Eng C 26:1–8CrossRef

42.

Decher G, Hong JD (1991) Buildup of ultrathin multilayer films by a self-assembly process: II. Consecutive adsorption of anionic and cationic bipolar amphiphiles and polyelectrolytes on charged surfaces. Ber Bunsenges Phys Chem 95:1430–1434CrossRef

43.

Tieke B, van Ackern F, Krasemann L, Toutianoush A (2001) Ultrathin self-assembled polyelectrolyte multilayer membranes. Eur Phys J E 5:29–39CrossRef

44.

Pandey P, Chauhan RS (2001) Membranes for gas separation. Prog Polym Sci 26:853–893CrossRef

45.

Ockwig NW, Nenoff TM (2007) Membranes for hydrogen separation. Chem Rev 107:4078–4110CrossRef

46.

Roark SE, Mackay R, Mundschau MV (2003) Dense, layered membrane for hydrogen separation. US Patent 7,001,446, 21 Feb 2006

47.

Benes NE, Bicseuvel PM, Verweij H (1999) Tensile stress in a porous medium due to gas expansion. AIChE J 45:1322–1328CrossRef

48.

Nam SW, Gavalas GR (1989) Stability of H₂-permselective SiO₂ films formed by chemical vapor deposition. AIChE Symp Ser 268:68–74

49.

Tsapatsis M, Kim S, Nam SW, Gavalas G (1991) Synthesis of hydrogen permselective silicon dioxide, titanium dioxide, aluminum oxide, and boron oxide membranes from the chloride precursors. Ind Eng Chem Res 30:2152–2159CrossRef

50.

Richardson JT, Paripatyadar SA (1990) Carbon dioxide reforming of methane with supported rhodium. Appl Catal 61:293–309CrossRef

51.

Shu J, Grandjean BPA, Van Neste A, Kaliaguine S (1991) Catalytic palladium-based membrane reactors: a review. Can J Chem Eng 69:1036–1060CrossRef

52.

Uemiya S, Kajiwara M, Kojima T (1997) Composite membranes of group VIII metal supported on porous alumina. AIChE J 43:2715–2723CrossRef

53.

Uemiya S (1999) State-of-the-art of supported metal membranes for gas separation. Sep Purif Rev 28:51–85CrossRef

54.

Gryaznov VM, Seretryannikova OS, Serov YM (1993) Preparation and catalysis over palladium composite membranes. Appl Catal A 96:15–23CrossRef

55.

Li ZY, Maeda H, Kusakabe R, Moroooka S, Anzai H, Akiyama S (1993) Preparation of palladium-silver alloy membranes for hydrogen separation by the spray pyrolysis method. J Membr Sci 78:247–254CrossRef

56.

Zhang K, Gao H, Rui Z, Lin Y, Li Y (2007) Preparation of thin palladium composite membranes and application to hydrogen/nitrogen separation. Chin J Chem Eng 15:643–647CrossRef

57.

Asadea M, Yamasaki S (2001) Separation of inorganic/organic gas mixtures by porous silica membranes. Sep Purif Technol 25:151–159CrossRef

58.

Brinker CJ, Ward TL, Schgal R, Raman NK, Hietala SL, Smith DM, Hua DW, Headley TJ (1993) “Ultramicroporous” silica-based supported inorganic membranes. J Membr Sci 77:165–179CrossRef

59.

Wavhal DS, Zhang J, Steen ML, Fisher ER (2006) Investigation of gas phase species and deposition of SiO₂ films from HMDSO/O₂ plasmas. Plasma Process Polym 3:276–287CrossRef

60.

Li Y, He G, Wang S, Yu S, Pan F, Wu H, Jiang J (2013) Recent advances in the fabrication of advanced composite membranes. J Mater Chem A 1:10058–10077CrossRef

61.

Bastani D, Esmaeili N, Asadollahi M (2013) Polymeric mixed matrix membranes containing zeolites as a filler for gas separation applications: a review. J Ind Eng Chem 19:375–393CrossRef

62.

Bae TH, Liu J, Lee JS, Koros WJ, Jones CW, Nair S (2009) Facile high-yield solvothermal deposition of inorganic nanostructures on zeolite crystals for mixed matrix membrane fabrication. J Am Chem Soc 131:14662–14663CrossRef

63.

Lydon ME, Unocic KA, Bae TH, Jones CW, Nair S (2012) Structure-property relationships of inorganically surface-modified zeolite molecular sieves for nanocomposite membrane fabrication. J Phys Chem C 116:9636–9645CrossRef

64.

Shekhah O, Liu J, Fischer RA, Wo¨ll C (2011) MOF thin films: existing and future applications. Chem Soc Rev 40:1081–1106CrossRef

65.

Zhuang JL, Lommel K, Ceglarek D, Andrusenko I, Kolb U, Maracke S, Sazama U, Fröba M, Terfort A (2011) Synthesis of a new copper-azobenzene framework in the form of hierarchical bulk solids and thin films without and with patterning. Chem Mater 23:5366–5374CrossRef

66.

Herms S, Schroder F, Chelmowski R, Wo¨ll C, Fischer RA (2005) Selective nucleation and growth of metal-organic open framework thin films on patterned COOH/CF₃-terminated self-assembled monolayers on Au(III). J Am Chem Soc 127:13744–13745CrossRef

67.

Hu Y, Dong X, Nan J, Jin W, Ren X, Xu N, Lee YM (2011) Metal-organic membranes fabricated via reactive seeding. Chem Commun 47:737–739CrossRef

68.

Yoo Y, Jeong HK (2008) Rapid fabrication of metal organic framework thin films using microwave-induced thermal deposition. Chem Commun: 2441–2443

69.

Ni Z, Masel RI (2006) Rapid production of metal-organic frameworks via microwave-assisted solvothermal synthesis. J Am Chem Soc 128:12394–12395CrossRef

70.

Shekhah O, Wang H, Kowarik S, Schreiber F, Paulus M, Tolan M, Sternemann C, Evers F, Zacher D, Fischer RA, Wo¨ll C (2007) Step-by-step route for the synthesis of metal-organic frameworks. J Am Chem Soc 129:15118–15119CrossRef

71.

Blodgett KB, Langmuir I (1937) Built-up films of barium stearate and their optical properties. Phys Rev 51:964–983CrossRef

72.

Bétard A, Bux H, Henke S, Zacher D, Caro J, Fischer RA (2012) Fabrication of a CO₂-selective membrane by stepwise liquid-phase deposition of an alkylether functionalized pillard-layered metal-organic framework [Cu₂L₂P]_n on a macroporous support. Microporous Mesoporous Mater 150:76–82CrossRef

73.

Muller U, Putter H, Hesse M, Schubert M, Wessel H, Huff J, Guzmann M (2007) Method for electrochemical production of a crystalline porous metal organic skeleton material. US Patent 20,070,227,898 A1, 4 Oct 2007

74.

Schoedel A, Scherb C, Bein T (2010) Oriented nanoscale films of metal-organic frameworks by room temperature gel-layer synthesis. Angew Chem Int Ed 49:7225–7228CrossRef

75.

Ward WJ, Browall WR, Salemme RM (1976) Ultrathin silicone/polycarbonate membranes for gas separation processes. J Membr Sci 1:99–108CrossRef

76.

van Ackern F, Krasemann L, Tieke B (1998) Ultrathin membranes for gas separation and pervaporation prepared upon electrostatic self-assembly of polyelectrolytes. Thin Solid Films 327–329:762–766CrossRef

77.

Sullivan DM, Bruening ML (2003) Ultrathin, gas-selective polyimide membranes prepared from multilayer polyelectrolyte films. Chem Mater 15:281–287CrossRef

78.

Pinnau I, Wind J, Peinemann KV (1990) Ultrathin multicomponent poly(ether sulfone) membranes for gas separation made by dry/wet phase inversion. Ind Eng Chem Res 29:2028–2032CrossRef

79.

Li H, Song Z, Zhang X, Huang Y, Li S, Mao Y (2013) Ultrathin, molecular-sieving graphene oxide membranes for selective hydrogen separation. Science 342:95–98CrossRef

Titel: Membrane Fabrication/Manufacturing Techniques
verfasst von: Ahmad Fauzi Ismail
Kailash Chandra Khulbe
Takeshi Matsuura
Verlag: Springer International Publishing
Buch: Gas Separation Membranes
Print ISBN: 978-3-319-01094-6

Electronic ISBN: 978-3-319-01095-3

Copyright-Jahr: 2015
DOI: https://doi.org/10.1007/978-3-319-01095-3_4