Skip to main content
Erschienen in: Journal of Materials Engineering and Performance 12/2017

15.11.2017

Microstructural and Electrochemical Evaluation of Fusion Welded Low-Nickel and 304 SS at Different Heat Input

verfasst von: Ankur V. Bansod, Awanikumar P. Patil, Abhijeet P. Moon, Sourabh Shukla

Erschienen in: Journal of Materials Engineering and Performance | Ausgabe 12/2017

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

The present research study investigates the effect of heat input using E 308 electrode (controlled by welding current, i.e., 70, 85 and 100 A) on microstructure, mechanical properties and corrosion behavior of low-nickel and 304 stainless steel (SS) weldments produced by shielded metal arc welding technique. SEM investigation shows that with the higher heat input, δ-ferrite content was reduced. Dendrite and inter-dendritic length is also reduced by lowering the heat input. For all the heat inputs, it is observed that δ-ferrite content was higher in 304 stainless steel (SS) as compared to that of low-nickel austenitic stainless steel (Cr-Mn SS). Considering the heat input for Cr-Mn SS, coarse grains were observed in the heat-affected zone region. For low heat input (LHI), tensile fracture surface has exhibited river-like pattern with dimple appearance. Corrosion studies show better pitting resistance for low heat input (LHI) samples due to higher δ-ferrite present in the weld region. Similarly, higher interphase corrosion resistance is observed in both the SS grades causing more dissolution in the LHI samples.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat C. Novak, Handbook of Stainless Steels, McGraw-Hill, NewYork, 1977, p 1 C. Novak, Handbook of Stainless Steels, McGraw-Hill, NewYork, 1977, p 1
2.
Zurück zum Zitat P.H. Kuck, Nickel, U.S. Geological Survey, Mineral Commodity Summaries, pp. 110–111 (2009) P.H. Kuck, Nickel, U.S. Geological Survey, Mineral Commodity Summaries, pp. 110–111 (2009)
3.
Zurück zum Zitat P. Marshall, Austenitic Stainless Steel: Microstructure and Mechanical Property, Elsevier, England, 1984, p 14–15 P. Marshall, Austenitic Stainless Steel: Microstructure and Mechanical Property, Elsevier, England, 1984, p 14–15
4.
Zurück zum Zitat 200 Series Stainless Steels an Overview, BSSA, pp. 1–3 (2006) 200 Series Stainless Steels an Overview, BSSA, pp. 1–3 (2006)
5.
Zurück zum Zitat 200 Series Stainless Steel: CrMn Grade, Australia: ASSDA Technical Bulletin, pp. 1–3 (2006) 200 Series Stainless Steel: CrMn Grade, Australia: ASSDA Technical Bulletin, pp. 1–3 (2006)
6.
Zurück zum Zitat “New 200-Series” Steels: An Opportunity or a Threat to the Image Of Stainless Steel?, Belgium: International Stainless Steel Forum (ISSF), pp. 3–7 (2005) “New 200-Series” Steels: An Opportunity or a Threat to the Image Of Stainless Steel?, Belgium: International Stainless Steel Forum (ISSF), pp. 3–7 (2005)
7.
Zurück zum Zitat J. Charles, A. Kosmac, J. Krautschick, J.A. Simon, N. Suutala, and T. Taulavuori, Austenitic Chromium Manganese Stainless Steels: A European Approach, Euro Inox, Belgium, 2012, p 2–5 J. Charles, A. Kosmac, J. Krautschick, J.A. Simon, N. Suutala, and T. Taulavuori, Austenitic Chromium Manganese Stainless Steels: A European Approach, Euro Inox, Belgium, 2012, p 2–5
8.
Zurück zum Zitat W. Bendick, J. Gabrel, B. Hahn, and B. Vandenberghe, New Low Alloy Heat Resistant Ferritic Steels T/P23 and T/P24 for Power Plant Application, Mater. Today Proc, 2015, 2, p 3342–3349CrossRef W. Bendick, J. Gabrel, B. Hahn, and B. Vandenberghe, New Low Alloy Heat Resistant Ferritic Steels T/P23 and T/P24 for Power Plant Application, Mater. Today Proc, 2015, 2, p 3342–3349CrossRef
9.
Zurück zum Zitat J.J. Coronado, H.F. Caicedo, and A.L. Gómez, The Effects of Welding Processes on Abrasive Wear Resistance for Hardfacing Deposits, Tribo. Int., 2009, 42, p 745–749CrossRef J.J. Coronado, H.F. Caicedo, and A.L. Gómez, The Effects of Welding Processes on Abrasive Wear Resistance for Hardfacing Deposits, Tribo. Int., 2009, 42, p 745–749CrossRef
10.
Zurück zum Zitat G. Magudeeswaran, V. Balasubramanian, and G.M. Reddy, Effect of Welding Processes and Consumables on Fatigue Crack Growth Behaviour of Armour Grade Quenched and Tempered Steel Joints, Defence Technol., 2014, 10, p 47–59CrossRef G. Magudeeswaran, V. Balasubramanian, and G.M. Reddy, Effect of Welding Processes and Consumables on Fatigue Crack Growth Behaviour of Armour Grade Quenched and Tempered Steel Joints, Defence Technol., 2014, 10, p 47–59CrossRef
11.
Zurück zum Zitat R.E. Galvis and W. Hormaza, Characterization of Failure Modes for Different Welding Processes of AISI/SAE 304 Stainless Steels, Eng. Fail. Anal., 2011, 18, p 1791–1799CrossRef R.E. Galvis and W. Hormaza, Characterization of Failure Modes for Different Welding Processes of AISI/SAE 304 Stainless Steels, Eng. Fail. Anal., 2011, 18, p 1791–1799CrossRef
12.
Zurück zum Zitat P. Yayla, E. Kaluc, and K. Ural, Effects of Welding Processes on the Mechanical Properties of HY 80 Steel Weldments, Mater. Des., 2007, 28, p 1898–1906CrossRef P. Yayla, E. Kaluc, and K. Ural, Effects of Welding Processes on the Mechanical Properties of HY 80 Steel Weldments, Mater. Des., 2007, 28, p 1898–1906CrossRef
13.
Zurück zum Zitat R.V. Taiwade, A.P. Patil, R.D. Ghugal, S.J. Patre, and R.K. Dayal, Effect of Welding Passes on Heat Affected Zone and Tensile Properties of AISI, 304 Stainless Steel and Chrome-Manganese Austenitic Stainless Steel, ISIJ Int., 2013, 53, p 102–109CrossRef R.V. Taiwade, A.P. Patil, R.D. Ghugal, S.J. Patre, and R.K. Dayal, Effect of Welding Passes on Heat Affected Zone and Tensile Properties of AISI, 304 Stainless Steel and Chrome-Manganese Austenitic Stainless Steel, ISIJ Int., 2013, 53, p 102–109CrossRef
14.
Zurück zum Zitat J. Yan, M. Gao, and X. Zeng, Study on Microstructure and Mechanical Properties of 304 Stainless Steel Joints by TIG, Laser and Laser-TIG Hybrid Welding, Opt. Lasers Eng., 2010, 48, p 512–517CrossRef J. Yan, M. Gao, and X. Zeng, Study on Microstructure and Mechanical Properties of 304 Stainless Steel Joints by TIG, Laser and Laser-TIG Hybrid Welding, Opt. Lasers Eng., 2010, 48, p 512–517CrossRef
15.
Zurück zum Zitat S. Kumar and A.S. Shahi, Effect of Heat Input on the Microstructure and Mechanical Properties of Gas Tungsten Arc Welded AISI, 304 Stainless Steel Joints, Mater. Des., 2011, 32, p 3617–3623CrossRef S. Kumar and A.S. Shahi, Effect of Heat Input on the Microstructure and Mechanical Properties of Gas Tungsten Arc Welded AISI, 304 Stainless Steel Joints, Mater. Des., 2011, 32, p 3617–3623CrossRef
16.
Zurück zum Zitat G.R. Mirshekari, E. Tavakoli, M. Atapour, and B. Sadeghian, Microstructure and Corrosion Behavior of Multipass Gas Tungsten Arc Welded 304L Stainless Steel, Mater. Des., 2014, 55, p 905–911CrossRef G.R. Mirshekari, E. Tavakoli, M. Atapour, and B. Sadeghian, Microstructure and Corrosion Behavior of Multipass Gas Tungsten Arc Welded 304L Stainless Steel, Mater. Des., 2014, 55, p 905–911CrossRef
17.
Zurück zum Zitat A.V. Bansod, A.P. Patil, A.P. Moon, and N.N. Khobragade, Intergranular Corrosion Behavior of Low-Nickel and 304 Austenitic Stainless Steels, JMEPEG, 2016, 25, p 3615–3626CrossRef A.V. Bansod, A.P. Patil, A.P. Moon, and N.N. Khobragade, Intergranular Corrosion Behavior of Low-Nickel and 304 Austenitic Stainless Steels, JMEPEG, 2016, 25, p 3615–3626CrossRef
18.
Zurück zum Zitat J. Verma, R.V. Taiwade, R.K. Khatirkar, S.G. Sapate, and A.D. Gaikwad, Microstructure, Mechanical and Intergranular Corrosion Behavior of Dissimilar DSS 2205 and ASS 316L Shielded Metal Arc Welds, Trans. Indian Inst. Met., 2017, 70, p 225–237CrossRef J. Verma, R.V. Taiwade, R.K. Khatirkar, S.G. Sapate, and A.D. Gaikwad, Microstructure, Mechanical and Intergranular Corrosion Behavior of Dissimilar DSS 2205 and ASS 316L Shielded Metal Arc Welds, Trans. Indian Inst. Met., 2017, 70, p 225–237CrossRef
19.
Zurück zum Zitat M. Mukherjee and T.K. Pal, Influence of Heat Input on Martensite Formation and Impact Property of Ferritic-Austenitic Dissimilar Weld Metals, J. Mater. Sci. Technol., 2012, 28, p 343–352CrossRef M. Mukherjee and T.K. Pal, Influence of Heat Input on Martensite Formation and Impact Property of Ferritic-Austenitic Dissimilar Weld Metals, J. Mater. Sci. Technol., 2012, 28, p 343–352CrossRef
20.
Zurück zum Zitat D.J. Kotecki and T.A. Siewert, WRC-1992 Constitution Diagram for Stainless Steel Weld Metals: A Modification of the WRC-1988 Diagram, Weld. J., 1992, 71, p 171–178 D.J. Kotecki and T.A. Siewert, WRC-1992 Constitution Diagram for Stainless Steel Weld Metals: A Modification of the WRC-1988 Diagram, Weld. J., 1992, 71, p 171–178
21.
Zurück zum Zitat M. Rahmani, A. Eghlimi, and M. Shamanian, Evaluation of Microstructure and Mechanical Properties in Dissimilar Austenitic/Super Duplex Stainless Steel Joint, J. Mater. Eng. Perform., 2014, 23, p 3745–3753CrossRef M. Rahmani, A. Eghlimi, and M. Shamanian, Evaluation of Microstructure and Mechanical Properties in Dissimilar Austenitic/Super Duplex Stainless Steel Joint, J. Mater. Eng. Perform., 2014, 23, p 3745–3753CrossRef
22.
Zurück zum Zitat S. Lampman, Weld Integrity and Performance: A Source Book Adapted, ASM international, Materials Park, 1997, p 250 S. Lampman, Weld Integrity and Performance: A Source Book Adapted, ASM international, Materials Park, 1997, p 250
23.
Zurück zum Zitat P. De Tiedra, O. Martin, M. Lopez, and M. San-Juan, Use of EPR Test to Study the Degree of Sensitization in Resistance Spot Welding Joints of AISI, 304 Austenitic Stainless Steel, Corros. Sci., 2011, 53, p 1563–1570CrossRef P. De Tiedra, O. Martin, M. Lopez, and M. San-Juan, Use of EPR Test to Study the Degree of Sensitization in Resistance Spot Welding Joints of AISI, 304 Austenitic Stainless Steel, Corros. Sci., 2011, 53, p 1563–1570CrossRef
24.
Zurück zum Zitat C.J. Long and W.T. DeLong, The Ferrite Content of Austenitic Stainless Steel Weld Metal, Weld. Res. Counc. Bull., 1973, 52, p 281–297 C.J. Long and W.T. DeLong, The Ferrite Content of Austenitic Stainless Steel Weld Metal, Weld. Res. Counc. Bull., 1973, 52, p 281–297
25.
Zurück zum Zitat S. Kou, Welding Metallurgy, 2nd ed., Wiley, Hoboken, 2003 S. Kou, Welding Metallurgy, 2nd ed., Wiley, Hoboken, 2003
26.
Zurück zum Zitat J.C. Lippold and D.J. Kotecki, Welding Metallurgy and Weldability of Stainless Steels, Vol 1, Wiley, New jersey, 2005, p 104–109 J.C. Lippold and D.J. Kotecki, Welding Metallurgy and Weldability of Stainless Steels, Vol 1, Wiley, New jersey, 2005, p 104–109
27.
Zurück zum Zitat V.V. Satyanarayana, G. Madhusudhan Reddy, and T. Mohandas, Dissimilar Metal Friction Welding of Austenitic–Ferritic Stainless Steels, J. Mater. Process. Technol., 2005, 160, p 128–137CrossRef V.V. Satyanarayana, G. Madhusudhan Reddy, and T. Mohandas, Dissimilar Metal Friction Welding of Austenitic–Ferritic Stainless Steels, J. Mater. Process. Technol., 2005, 160, p 128–137CrossRef
28.
Zurück zum Zitat M. Coetzee and P.G.H. Pistorius, The Welding of Experimental Low-Nickel Cr-Mn-N Stainless Steels Containing Copper, J. S. Afr. Inst. Min. Metall., 1996, 96, p 99–108 M. Coetzee and P.G.H. Pistorius, The Welding of Experimental Low-Nickel Cr-Mn-N Stainless Steels Containing Copper, J. S. Afr. Inst. Min. Metall., 1996, 96, p 99–108
29.
Zurück zum Zitat W. Chuaiphana and L. Srijaroenpramong, The Behavior of Nitrogen on the Welding Parameters of the Dissimilar Weld Joints Between AISI, 304 and AISI, 316L Austenitic Stainless Steels Produced by Gas Tungsten Arc Welding, Appl. Mech. Mater., 2013, 248, p 395–401CrossRef W. Chuaiphana and L. Srijaroenpramong, The Behavior of Nitrogen on the Welding Parameters of the Dissimilar Weld Joints Between AISI, 304 and AISI, 316L Austenitic Stainless Steels Produced by Gas Tungsten Arc Welding, Appl. Mech. Mater., 2013, 248, p 395–401CrossRef
30.
Zurück zum Zitat J. Hou, Q.J. Peng, Y. Takeda, J. Kuniya, T. Shoji, J.Q. Wang, E.-H. Han, and W. Ke, Microstructure and Mechanical Property of the Fusion Boundary Region in an Alloy 182-Low Alloy Steel Dissimilar Weld Joint, J. Mater. Sci., 2010, 45, p 5332–5338CrossRef J. Hou, Q.J. Peng, Y. Takeda, J. Kuniya, T. Shoji, J.Q. Wang, E.-H. Han, and W. Ke, Microstructure and Mechanical Property of the Fusion Boundary Region in an Alloy 182-Low Alloy Steel Dissimilar Weld Joint, J. Mater. Sci., 2010, 45, p 5332–5338CrossRef
31.
Zurück zum Zitat W. Chuaiphana and L. Srijaroenpramong, Effect of Welding Speed on Microstructures, Mechanical Properties and Corrosion Behavior of GTA-Welded AISI, 201 Stainless Steel Sheets, J. Mater. Process. Technol., 2014, 214, p 402–408CrossRef W. Chuaiphana and L. Srijaroenpramong, Effect of Welding Speed on Microstructures, Mechanical Properties and Corrosion Behavior of GTA-Welded AISI, 201 Stainless Steel Sheets, J. Mater. Process. Technol., 2014, 214, p 402–408CrossRef
32.
Zurück zum Zitat K.D. Ramkumar, G. Thiruvengatam, S.P. Sudharsa, D. Mishra, N. Arivazhagan, and R. Sridhar, Characterization of Weld Strength and Impact Toughness in the Multi-pass Welding Of Super-Duplex Stainless Steel UNS 32750, Mater. Des., 2014, 60, p 125–135CrossRef K.D. Ramkumar, G. Thiruvengatam, S.P. Sudharsa, D. Mishra, N. Arivazhagan, and R. Sridhar, Characterization of Weld Strength and Impact Toughness in the Multi-pass Welding Of Super-Duplex Stainless Steel UNS 32750, Mater. Des., 2014, 60, p 125–135CrossRef
33.
Zurück zum Zitat B. Sabbaghzadeh, R. Parvizi, A. Davoodi, and M.H. Moayed, Corrosion Evaluation of Multi-pass Welded Nickel-Aluminum Bronze Alloy in 3.5% Sodium Chloride Solution: A Restorative Application of Gas Tungsten Arc Welding Process, Mater. Des., 2014, 58, p 346–356CrossRef B. Sabbaghzadeh, R. Parvizi, A. Davoodi, and M.H. Moayed, Corrosion Evaluation of Multi-pass Welded Nickel-Aluminum Bronze Alloy in 3.5% Sodium Chloride Solution: A Restorative Application of Gas Tungsten Arc Welding Process, Mater. Des., 2014, 58, p 346–356CrossRef
34.
Zurück zum Zitat C.O.A. Olsson and D. Landolt, Passive Films on Stainless Steels-Chemistry, Structure and Growth, Electrochim. Acta, 2003, 48, p 1093–1104CrossRef C.O.A. Olsson and D. Landolt, Passive Films on Stainless Steels-Chemistry, Structure and Growth, Electrochim. Acta, 2003, 48, p 1093–1104CrossRef
35.
Zurück zum Zitat D.H. Kang and H.W. Lee, Study of the Correlation Between Pitting Corrosion and the Component Ratio of the Dual Phase in Duplex Stainless Steel Welds, Corros. Sci., 2013, 74, p 396–407CrossRef D.H. Kang and H.W. Lee, Study of the Correlation Between Pitting Corrosion and the Component Ratio of the Dual Phase in Duplex Stainless Steel Welds, Corros. Sci., 2013, 74, p 396–407CrossRef
36.
Zurück zum Zitat K. Chandra, V. Kain, and R. Tewari, Microstructural and Electrochemical Characterisation of Heat-Treated 347 Stainless Steel with Different Phases, Corros. Sci., 2013, 67, p 118–129CrossRef K. Chandra, V. Kain, and R. Tewari, Microstructural and Electrochemical Characterisation of Heat-Treated 347 Stainless Steel with Different Phases, Corros. Sci., 2013, 67, p 118–129CrossRef
37.
Zurück zum Zitat C.C. Silva and H.C. Miranda, H.B. de Sant’Ana, J.P. Farias, Austenitic and Ferritic Stainless Steel Dissimilar Weld Metal Evaluation for the Applications as- Coating in the Petroleum Processing Equipment, Mater. Des., 2013, 47, p 1–8CrossRef C.C. Silva and H.C. Miranda, H.B. de Sant’Ana, J.P. Farias, Austenitic and Ferritic Stainless Steel Dissimilar Weld Metal Evaluation for the Applications as- Coating in the Petroleum Processing Equipment, Mater. Des., 2013, 47, p 1–8CrossRef
38.
Zurück zum Zitat D.A. Moreno, J.R. Ibars, J.L. Polo, and J.M. Bastidas, EIS Monitoring Study of the Early Microbiologically Influenced Corrosion of AISI, 304L Stainless Steel Condenser Tubes in Freshwater, J. Solid State Electrochem., 2014, 18, p 377–388CrossRef D.A. Moreno, J.R. Ibars, J.L. Polo, and J.M. Bastidas, EIS Monitoring Study of the Early Microbiologically Influenced Corrosion of AISI, 304L Stainless Steel Condenser Tubes in Freshwater, J. Solid State Electrochem., 2014, 18, p 377–388CrossRef
39.
Zurück zum Zitat L. Hamadou, A. Kadri, N. Benbrahim, and J.P. Petit, Characterization of Thin Anodically Grown Oxide Films on AISI, 304L Stainless Steel, J. Electrochem. Soc., 2007, 154, p 291–297CrossRef L. Hamadou, A. Kadri, N. Benbrahim, and J.P. Petit, Characterization of Thin Anodically Grown Oxide Films on AISI, 304L Stainless Steel, J. Electrochem. Soc., 2007, 154, p 291–297CrossRef
40.
Zurück zum Zitat J. Moon, H.Y. Ha, and T.H. Lee, Corrosion Behavior in High Heat Input Welded Heat Affected Zone of Ni-Free High-Nitrogen Fe-18Cr-10Mn-N Austenitic Stainless Steel, Mater. Charact., 2013, 82, p 113–119CrossRef J. Moon, H.Y. Ha, and T.H. Lee, Corrosion Behavior in High Heat Input Welded Heat Affected Zone of Ni-Free High-Nitrogen Fe-18Cr-10Mn-N Austenitic Stainless Steel, Mater. Charact., 2013, 82, p 113–119CrossRef
Metadaten
Titel
Microstructural and Electrochemical Evaluation of Fusion Welded Low-Nickel and 304 SS at Different Heat Input
verfasst von
Ankur V. Bansod
Awanikumar P. Patil
Abhijeet P. Moon
Sourabh Shukla
Publikationsdatum
15.11.2017
Verlag
Springer US
Erschienen in
Journal of Materials Engineering and Performance / Ausgabe 12/2017
Print ISSN: 1059-9495
Elektronische ISSN: 1544-1024
DOI
https://doi.org/10.1007/s11665-017-3054-3

Weitere Artikel der Ausgabe 12/2017

Journal of Materials Engineering and Performance 12/2017 Zur Ausgabe

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.