Skip to main content
Erschienen in: Journal of Materials Engineering and Performance 4/2018

28.03.2018

Microstructure and Mechanical Properties of Dissimilar Joints of Al-Mg2Si and 5052 Aluminum Alloy by Friction Stir Welding

verfasst von: B. W. Huang, Q. D. Qin, D. H. Zhang, Y. J. Wu, X. D. Su

Erschienen in: Journal of Materials Engineering and Performance | Ausgabe 4/2018

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

Al-Mg2Si alloy and 5052 Al alloy were welded successfully by friction stir welding (FSW) in this study. The results show that the alloy consists of three distinct zones after FSW: the base material zone (BMZ), the transitional zone, and the weld nugget (WN). The morphologies of the primary Mg2Si phases are identified as coarse equiaxed crystals for Al-Mg2Si alloys in the BMZ. The WN is a mixture of rich Al-Mg2Si and rich 5052 alloy, and a banded structure is formed in the zone. Interestingly, in the WN, the equiaxed crystals changed to polygonal particles with substantially reduced sizes in the rich Al-Mg2Si zone. However, in addition to the white rich Mg phase appearing in the rich 5052 zone near the interface, the 5052 alloy does not show obvious changes. The hardness gradually increases from the BMZ of the 5052 to the welded joint to the Al-Mg2Si BMZ. In addition, the ultimate tensile strength (UTS) of the welded joint is higher than that of the base material of the Al-Mg2Si, whereas it is lower than that of the 5052 base alloy. The results of the elongation are similar to the UTS results. The fracture mechanism is also investigated.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat W.S. Miller, L. Zhuang, J. Bottema, A.J. Wittebrood, P. De Smet, A. Haszler, and A. Vieregge, Recent Development in Aluminium Alloys for the Automotive Industry, Mater. Sci. Eng. A, 2000, 280, p 37–49CrossRef W.S. Miller, L. Zhuang, J. Bottema, A.J. Wittebrood, P. De Smet, A. Haszler, and A. Vieregge, Recent Development in Aluminium Alloys for the Automotive Industry, Mater. Sci. Eng. A, 2000, 280, p 37–49CrossRef
2.
Zurück zum Zitat A. Akhlaghi, M. Noghani, and M. Emamy, The Effect of La-Intermetallic Compounds on Tensile Properties of Al-15%Mg2Si In-Situ Composite, Proc. Mater. Sci., 2015, 11, p 55–60CrossRef A. Akhlaghi, M. Noghani, and M. Emamy, The Effect of La-Intermetallic Compounds on Tensile Properties of Al-15%Mg2Si In-Situ Composite, Proc. Mater. Sci., 2015, 11, p 55–60CrossRef
3.
Zurück zum Zitat G. Bai, Z. Liu, J. Lin, Z. Yu, Y. Hu, and C. Wen, Effects of the Addition of Lanthanum and Ultrasonic Stirring on the Microstructure and Mechanical Properties of the In Situ Mg2Si/Al Composites, Mater. Des., 2016, 90, p 424–432CrossRef G. Bai, Z. Liu, J. Lin, Z. Yu, Y. Hu, and C. Wen, Effects of the Addition of Lanthanum and Ultrasonic Stirring on the Microstructure and Mechanical Properties of the In Situ Mg2Si/Al Composites, Mater. Des., 2016, 90, p 424–432CrossRef
4.
Zurück zum Zitat S.E. Vaziri Yeganeh, A. Razaghian, and M. Emamy, The Influence of Cu-P Master Alloy on the Microstructure and Tensile Properties of Al-25 wt.% Mg2Si Composite Before and After Hot-Extrusion, Mater. Sci. Eng. A, 2013, 566, p 1–7CrossRef S.E. Vaziri Yeganeh, A. Razaghian, and M. Emamy, The Influence of Cu-P Master Alloy on the Microstructure and Tensile Properties of Al-25 wt.% Mg2Si Composite Before and After Hot-Extrusion, Mater. Sci. Eng. A, 2013, 566, p 1–7CrossRef
5.
Zurück zum Zitat S. Sree Sabari, S. Malarvizhi, and V. Balasubramanian, Characteristics of FSW and UWFSW Joints of AA2519-T87 Aluminium Alloy: Effect of Tool Rotation Speed, J. Manuf. Process, 2016, 22, p 278–289CrossRef S. Sree Sabari, S. Malarvizhi, and V. Balasubramanian, Characteristics of FSW and UWFSW Joints of AA2519-T87 Aluminium Alloy: Effect of Tool Rotation Speed, J. Manuf. Process, 2016, 22, p 278–289CrossRef
6.
Zurück zum Zitat Q. Wang, Z. Zhao, Y. Zhao, K. Yan, C. Liu, and H. Zhang, The Strengthening Mechanism of Spray Forming Al-Zn-Mg-Cu Alloy by Underwater Friction Stir Welding, Mater. Des., 2016, 102, p 91–99CrossRef Q. Wang, Z. Zhao, Y. Zhao, K. Yan, C. Liu, and H. Zhang, The Strengthening Mechanism of Spray Forming Al-Zn-Mg-Cu Alloy by Underwater Friction Stir Welding, Mater. Des., 2016, 102, p 91–99CrossRef
7.
Zurück zum Zitat S. Ji, X. Meng, Z. Liu, R. Huang, and Z. Li, Dissimilar Friction Stir Welding of 6061 Aluminum Alloy and AZ31 Magnesium Alloy Assisted with Ultrasonic, Mater. Lett., 2017, 201, p 173–176CrossRef S. Ji, X. Meng, Z. Liu, R. Huang, and Z. Li, Dissimilar Friction Stir Welding of 6061 Aluminum Alloy and AZ31 Magnesium Alloy Assisted with Ultrasonic, Mater. Lett., 2017, 201, p 173–176CrossRef
8.
Zurück zum Zitat Y.J. Kwon, I. Shigematsu, and N. Saito, Dissimilar Friction Stir Welding Between Magnesium and Aluminum Alloys, Mater. Lett., 2008, 62, p 3827–3829CrossRef Y.J. Kwon, I. Shigematsu, and N. Saito, Dissimilar Friction Stir Welding Between Magnesium and Aluminum Alloys, Mater. Lett., 2008, 62, p 3827–3829CrossRef
9.
Zurück zum Zitat M. Avettand-Fènoëla and A. Simar, A Review About Friction Stir Welding of Metal Matrix Composites, Mater. Charact., 2016, 120, p 1–17CrossRef M. Avettand-Fènoëla and A. Simar, A Review About Friction Stir Welding of Metal Matrix Composites, Mater. Charact., 2016, 120, p 1–17CrossRef
10.
Zurück zum Zitat H. Nami, H. Adgi, M. Sharifitabar, and H. Shamabadi, Microstructure and Mechanical Properties of Friction Stir Welded Al/Mg2Si Metal Matrix Cast Composite, Mater. Des., 2011, 32, p 976–983CrossRef H. Nami, H. Adgi, M. Sharifitabar, and H. Shamabadi, Microstructure and Mechanical Properties of Friction Stir Welded Al/Mg2Si Metal Matrix Cast Composite, Mater. Des., 2011, 32, p 976–983CrossRef
11.
Zurück zum Zitat O.S. Salih, H. Ou, W. Sun, and D.G. McCartney, A Review of Friction Stir Welding of Aluminium Matrix Composites, Mater. Des., 2015, 86, p 67–71CrossRef O.S. Salih, H. Ou, W. Sun, and D.G. McCartney, A Review of Friction Stir Welding of Aluminium Matrix Composites, Mater. Des., 2015, 86, p 67–71CrossRef
12.
Zurück zum Zitat A. Tongnea, C. Desrayaudb, M. Jahazic, and E. Feulvarcha, On Material Flow in Friction Stir Welded Al Alloys, J. Mater. Process. Technol., 2017, 239, p 284–296CrossRef A. Tongnea, C. Desrayaudb, M. Jahazic, and E. Feulvarcha, On Material Flow in Friction Stir Welded Al Alloys, J. Mater. Process. Technol., 2017, 239, p 284–296CrossRef
13.
Zurück zum Zitat M. Sharifitabar and H. Nami, Microstructures of Dissimilar Friction Stir Welded Joints Between 2024-T4 Aluminum Alloy and Al/Mg2Si Metal Matrix Cast Composite, Compos. B, 2011, 42, p 2004–2012CrossRef M. Sharifitabar and H. Nami, Microstructures of Dissimilar Friction Stir Welded Joints Between 2024-T4 Aluminum Alloy and Al/Mg2Si Metal Matrix Cast Composite, Compos. B, 2011, 42, p 2004–2012CrossRef
14.
Zurück zum Zitat H. Sidhar, N.Y. Martinez, R.S. Mishra, and J. Silvanus, Friction Stir Welding of Al-Mg-Li 1424 Alloy, Mater. Des., 2016, 106, p 146–152CrossRef H. Sidhar, N.Y. Martinez, R.S. Mishra, and J. Silvanus, Friction Stir Welding of Al-Mg-Li 1424 Alloy, Mater. Des., 2016, 106, p 146–152CrossRef
15.
Zurück zum Zitat Q.D. Qin, W.X. Li, K.W. Zhao, S.L. Qiu, and Y.G. Zhao, Effect of Modification and Aging Treatment on Mechanical Properties of Mg2Si/Al Composite, Mater. Sci. Eng. A, 2010, 527, p 2253–2257CrossRef Q.D. Qin, W.X. Li, K.W. Zhao, S.L. Qiu, and Y.G. Zhao, Effect of Modification and Aging Treatment on Mechanical Properties of Mg2Si/Al Composite, Mater. Sci. Eng. A, 2010, 527, p 2253–2257CrossRef
16.
Zurück zum Zitat C. Li, Y.Y. Wu, H. Li, and X.F. Liu, Morphological Evolution and Growth Mechanism of Primary Mg2Si Phase in Al-Mg2Si Alloys, Acta Mater., 2011, 59, p 1058–1067CrossRef C. Li, Y.Y. Wu, H. Li, and X.F. Liu, Morphological Evolution and Growth Mechanism of Primary Mg2Si Phase in Al-Mg2Si Alloys, Acta Mater., 2011, 59, p 1058–1067CrossRef
17.
Zurück zum Zitat Q.D. Qin, Y.G. Zhao, W. Zhou, and P.J. Cong, Effect of Phosphorus on Microstructure and Growth Manner of Primary Mg2Si Crystal in Mg2Si/Al Composite, Mater. Sci. Eng. A, 2007, 447, p 186–191CrossRef Q.D. Qin, Y.G. Zhao, W. Zhou, and P.J. Cong, Effect of Phosphorus on Microstructure and Growth Manner of Primary Mg2Si Crystal in Mg2Si/Al Composite, Mater. Sci. Eng. A, 2007, 447, p 186–191CrossRef
18.
Zurück zum Zitat W. Xu, Z. Li, and X. Sun, Effect of Welding Speed on Mechanical Properties and the Strain-Hardening Behavior of Friction Stir Welded 7075 Aluminum Alloy Joints, J. Mater. Eng. Perform., 2017, 26, p 1938–1946CrossRef W. Xu, Z. Li, and X. Sun, Effect of Welding Speed on Mechanical Properties and the Strain-Hardening Behavior of Friction Stir Welded 7075 Aluminum Alloy Joints, J. Mater. Eng. Perform., 2017, 26, p 1938–1946CrossRef
19.
Zurück zum Zitat F. Gratecap, M. Girard, S. Marya, and G. Racineux, Exploring Material Flow in Friction Stir Welding: Tool Eccentricity and Formation of Banded Structures, Int. J. Mater. Form., 2011, 5, p 99–107CrossRef F. Gratecap, M. Girard, S. Marya, and G. Racineux, Exploring Material Flow in Friction Stir Welding: Tool Eccentricity and Formation of Banded Structures, Int. J. Mater. Form., 2011, 5, p 99–107CrossRef
20.
Zurück zum Zitat K. Kumar and S. Kailas, The Role of Friction Stir Welding Tool on Material Flow and Weld Formation, Mater. Sci. Eng. A, 2008, 485, p 367–374CrossRef K. Kumar and S. Kailas, The Role of Friction Stir Welding Tool on Material Flow and Weld Formation, Mater. Sci. Eng. A, 2008, 485, p 367–374CrossRef
21.
Zurück zum Zitat R. Palanivel, P. Koshy Mathews, N. Murugan, and I. Dinaharan, Effect of Tool Rotational Speed and Pin Profile on Microstructure and Tensile Strength of Dissimilar Friction Stir Welded AA5083-H111 and AA6351-T6 Aluminum Alloys, Mater. Des., 2012, 40, p 7–16CrossRef R. Palanivel, P. Koshy Mathews, N. Murugan, and I. Dinaharan, Effect of Tool Rotational Speed and Pin Profile on Microstructure and Tensile Strength of Dissimilar Friction Stir Welded AA5083-H111 and AA6351-T6 Aluminum Alloys, Mater. Des., 2012, 40, p 7–16CrossRef
22.
Zurück zum Zitat C. Cheng, C. Lee, and J. Huang, Relationship Between Grain Size and Zener-Holloman Parameter During Friction Stir Processing in AZ31Mg Alloys, Scr. Mater., 2004, 51, p 509–514CrossRef C. Cheng, C. Lee, and J. Huang, Relationship Between Grain Size and Zener-Holloman Parameter During Friction Stir Processing in AZ31Mg Alloys, Scr. Mater., 2004, 51, p 509–514CrossRef
23.
Zurück zum Zitat H. Yu, H. Wang, L. Chen, M. Zha, C. Wang, C. Li, and Q. Jiang, Spheroidization of Primary Mg2Si in Al-20Mg2Si-4.5Cu Alloy Modified with Ca and Sb During T6 Heat Treatment Process, Mater. Sci. Eng. A, 2017, 685, p 31–38CrossRef H. Yu, H. Wang, L. Chen, M. Zha, C. Wang, C. Li, and Q. Jiang, Spheroidization of Primary Mg2Si in Al-20Mg2Si-4.5Cu Alloy Modified with Ca and Sb During T6 Heat Treatment Process, Mater. Sci. Eng. A, 2017, 685, p 31–38CrossRef
24.
Zurück zum Zitat H.Y. Wang, F. Liu, L. Chen, M. Zha, G.J. Liu, and Q.C. Jiang, The Effect of Sb Addition on Microstructures and Tensile Properties of Extruded Al-20Mg2Si-4Cu Alloy, Mater. Sci. Eng. A, 2016, 657, p 331–338CrossRef H.Y. Wang, F. Liu, L. Chen, M. Zha, G.J. Liu, and Q.C. Jiang, The Effect of Sb Addition on Microstructures and Tensile Properties of Extruded Al-20Mg2Si-4Cu Alloy, Mater. Sci. Eng. A, 2016, 657, p 331–338CrossRef
Metadaten
Titel
Microstructure and Mechanical Properties of Dissimilar Joints of Al-Mg2Si and 5052 Aluminum Alloy by Friction Stir Welding
verfasst von
B. W. Huang
Q. D. Qin
D. H. Zhang
Y. J. Wu
X. D. Su
Publikationsdatum
28.03.2018
Verlag
Springer US
Erschienen in
Journal of Materials Engineering and Performance / Ausgabe 4/2018
Print ISSN: 1059-9495
Elektronische ISSN: 1544-1024
DOI
https://doi.org/10.1007/s11665-018-3311-0

Weitere Artikel der Ausgabe 4/2018

Journal of Materials Engineering and Performance 4/2018 Zur Ausgabe

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.