Skip to main content

2019 | OriginalPaper | Buchkapitel

Microstructure and Properties Analysis of Aluminium Smelter Crust

verfasst von : Shanghai Wei, Jingjing Liu, Chathuni Ranaweera, Tania Groutso, Mark Taylor

Erschienen in: Light Metals 2019

Verlag: Springer International Publishing

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

As a protective top layer of an aluminium reduction cell, crust is a consolidation of anode cover materials which are made of a mix of crushed bath and alumina. Crust through its strength and barrier properties (air, HF) plays a vital role in maintaining overall heat balance, protecting anode and controlling fluoride loss. Numerous studies have investigated the crust formation. However, there is currently a significant knowledge gap regarding the microstructure and mechanical properties of crust. The mechanical properties of crust are important for the recycling of the material as crushed bath which will then become new cell crust. This research has conducted the microstructure and compressive deformation analysis on a range of crust samples for the first time. The crust samples from industrial cells have been divided into two categories: drop and shattered (DS) and uncrushable (U) crust samples. Both DS and U crust samples have shown brittle fracture, but the compressive deformation of U samples shows unique plateau deformation and hardening stages, which is due to well-developed corundum and its well-spread interlocking network with bath structure.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat X. Shen, Top cover and energy balance in Hall-Heroult cell, PhD thesis, University of Auckland, 2004. X. Shen, Top cover and energy balance in Hall-Heroult cell, PhD thesis, University of Auckland, 2004.
2.
Zurück zum Zitat M.P. Taylor, Anode cover materials – Science, practice and future needs, Proceedings of 9th Australasian Aluminium smelting technology conference, 2007. M.P. Taylor, Anode cover materials – Science, practice and future needs, Proceedings of 9th Australasian Aluminium smelting technology conference, 2007.
3.
Zurück zum Zitat Q. Zhang, Thermochemical Behaviour and Stability of Aluminium Smelter Crust, Auckland: University of Auckland, 2015. Q. Zhang, Thermochemical Behaviour and Stability of Aluminium Smelter Crust, Auckland: University of Auckland, 2015.
4.
Zurück zum Zitat S. Wilkening, P. Reny, and B. Murphy, Anode cover material and bath level control. Light Metals, 2005: p. 367–372. S. Wilkening, P. Reny, and B. Murphy, Anode cover material and bath level control. Light Metals, 2005: p. 367–372.
5.
Zurück zum Zitat M.P. Taylor, G. L. Johnson, E. W. Andrews and B. J. Welch, Impact of anode cover control and anode assembly design on reduction cell performance, Light Metals, (2004) 199–206. M.P. Taylor, G. L. Johnson, E. W. Andrews and B. J. Welch, Impact of anode cover control and anode assembly design on reduction cell performance, Light Metals, (2004) 199–206.
6.
Zurück zum Zitat T. Groutso, M. Taylor, and A.K. Hudson, Aspects of Crust Formation from Today’s Anode Cover Material. Light Metals, 2009: p. 405–410. T. Groutso, M. Taylor, and A.K. Hudson, Aspects of Crust Formation from Today’s Anode Cover Material. Light Metals, 2009: p. 405–410.
7.
Zurück zum Zitat H. Gudmundsson, Improving Anode Cover Material Quality at Nordural—Quality Tools and Measures, Light Metals, (2009) 467–472. H. Gudmundsson, Improving Anode Cover Material Quality at Nordural—Quality Tools and Measures, Light Metals, (2009) 467–472.
8.
Zurück zum Zitat Q. Zhang, M.P. Taylor, J.J. Chen, D. Cotton, T. Groutzo, X. Yang, Composition and Thermal Analysis of Crust Formed from Industrial Anode Cover, Light Metals 2013. p. 675–680. Q. Zhang, M.P. Taylor, J.J. Chen, D. Cotton, T. Groutzo, X. Yang, Composition and Thermal Analysis of Crust Formed from Industrial Anode Cover, Light Metals 2013. p. 675–680.
9.
Zurück zum Zitat Q. Zhang, M.P. Taylor, and J.J. Chen, The Melting Behaviour of Aluminium Smelter Crust, Light Metals 2014. p. 591–596. Q. Zhang, M.P. Taylor, and J.J. Chen, The Melting Behaviour of Aluminium Smelter Crust, Light Metals 2014. p. 591–596.
10.
Zurück zum Zitat Q. Zhang, M.P. Taylor, and J.J. Chen, Computational Modeling of Thermochemical Evolution of Aluminum Smelter Crust. Metallurgical and Materials Transactions B, 2015. 46(3): p. 1520–1534. Q. Zhang, M.P. Taylor, and J.J. Chen, Computational Modeling of Thermochemical Evolution of Aluminum Smelter Crust. Metallurgical and Materials Transactions B, 2015. 46(3): p. 1520–1534.
11.
Zurück zum Zitat H. Wijayaratne, M. Hyland, M. Taylor, A. Grama, and T. Groutso, Effects of Composition and Granulometry on Thermal Conductivity of Anode Cover Materials, Light Metals, 2011, 399–404. H. Wijayaratne, M. Hyland, M. Taylor, A. Grama, and T. Groutso, Effects of Composition and Granulometry on Thermal Conductivity of Anode Cover Materials, Light Metals, 2011, 399–404.
12.
Zurück zum Zitat K.A. Rye, J. Thonstad and X. Liu, Heat transfer, thermal conductivity, and emissivity of Hall-Heroult top crust, Light Metals, (1995) 441–449. K.A. Rye, J. Thonstad and X. Liu, Heat transfer, thermal conductivity, and emissivity of Hall-Heroult top crust, Light Metals, (1995) 441–449.
13.
Zurück zum Zitat M. LeBreux, M. Désilets, A. Blais, and M. Lacroix, On the Prediction of the Crust Inside Aluminum Electrolysis Cells, Light Metals, (2014) 655–660. M. LeBreux, M. Désilets, A. Blais, and M. Lacroix, On the Prediction of the Crust Inside Aluminum Electrolysis Cells, Light Metals, (2014) 655–660.
14.
Zurück zum Zitat F. Allard, M. Desilets, M. Lebreux, A. Blais, Chemical characterisation and thermodynamic investigation of anode crust used in aluminium electrolysis cells, Light Metals, (2015) 565–570. F. Allard, M. Desilets, M. Lebreux, A. Blais, Chemical characterisation and thermodynamic investigation of anode crust used in aluminium electrolysis cells, Light Metals, (2015) 565–570.
15.
Zurück zum Zitat M. LeBreux, M. Desilets, F. Allard and A. Blais, Modeling and measurements of anode cover behaviour inside aluminium electrolysis cells, Numerical Heat Transfer, Part A: Application, 69(2016) 2, 128–145. M. LeBreux, M. Desilets, F. Allard and A. Blais, Modeling and measurements of anode cover behaviour inside aluminium electrolysis cells, Numerical Heat Transfer, Part A: Application, 69(2016) 2, 128–145.
16.
Zurück zum Zitat J.J. Liu, S. Wei, M.P. Taylor, Understanding the structure of ledge and crust in modern cells, 12th Australasian Aluminium smelting technology conference, 2018, submitted. J.J. Liu, S. Wei, M.P. Taylor, Understanding the structure of ledge and crust in modern cells, 12th Australasian Aluminium smelting technology conference, 2018, submitted.
17.
Zurück zum Zitat S. Wei, J.J. Liu, G. Allan, T. Groutso, M.P. Taylor, Microstructure of Aluminium smelter Crust, in preparation. S. Wei, J.J. Liu, G. Allan, T. Groutso, M.P. Taylor, Microstructure of Aluminium smelter Crust, in preparation.
18.
Zurück zum Zitat G.S. Collins, H.J. Melosh, B.A. Ivanov, Modeling damage and deformation in impact simulations, Meteoritics & Planetary Science, 39(2004) 2, 217–231. G.S. Collins, H.J. Melosh, B.A. Ivanov, Modeling damage and deformation in impact simulations, Meteoritics & Planetary Science, 39(2004) 2, 217–231.
19.
Zurück zum Zitat I. Vegt & K. van Breugel, Fracture mechanics of concrete under impact loading. In Fracture mechanics of concrete and concrete structures.; A Carpinteri; P Gambarova; G Ferro; G Plizzari., Ed.; London, Taylor & Francis, 2007. p. 579–587. I. Vegt & K. van Breugel, Fracture mechanics of concrete under impact loading. In Fracture mechanics of concrete and concrete structures.; A Carpinteri; P Gambarova; G Ferro; G Plizzari., Ed.; London, Taylor & Francis, 2007. p. 579–587.
20.
Zurück zum Zitat C.G. Sammis and M.F. Ashby, The failure of brittle porous solids under compressive stress states, Acta. Metall, 34(1986)3, 511–526. C.G. Sammis and M.F. Ashby, The failure of brittle porous solids under compressive stress states, Acta. Metall, 34(1986)3, 511–526.
Metadaten
Titel
Microstructure and Properties Analysis of Aluminium Smelter Crust
verfasst von
Shanghai Wei
Jingjing Liu
Chathuni Ranaweera
Tania Groutso
Mark Taylor
Copyright-Jahr
2019
DOI
https://doi.org/10.1007/978-3-030-05864-7_95

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.