Skip to main content
Erschienen in: Tribology Letters 3/2018

01.09.2018 | Original Paper

Multi-Gaussian Stratified Modeling and Characterization of Multi-process Surfaces

verfasst von: Songtao Hu, Weifeng Huang, Xi Shi, Zhike Peng, Xiangfeng Liu, Yuming Wang

Erschienen in: Tribology Letters | Ausgabe 3/2018

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

Surface serves as the fingerprint of a component. Most researchers understood surface topography from a single-stratum viewpoint, some ones have focused on a bi-Gaussian stratified model that respects formation mechanism, but few studies have considered a multi-Gaussian stratified possibility. A multi-Gaussian stratified model of surface topography is developed based on the existing bi-Gaussian stratified surface theory. The bi-Gaussian characterizing method, on the basis of linear regression, is revised to differentiate the mixed multiple Gaussian components. The model and the method are demonstrated on simulated multi-Gaussian stratified surfaces and real engineering surfaces manufactured by turning, rough lapping, and fine lapping. The results reveal the existence of multi-Gaussian stratified feature on multi-process surfaces in industry, and improve the stratified surface theory.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat Whitehouse, D.J.: Surfaces—a link between manufacture and function. Proc. IMechE. 192, 179–188 (1978)CrossRef Whitehouse, D.J.: Surfaces—a link between manufacture and function. Proc. IMechE. 192, 179–188 (1978)CrossRef
2.
Zurück zum Zitat Lawrence, K.D., Ramamoorthy, B.: Multi-Surface topography targeted plateau honing for the processing of cylinder liner surfaces of automotive engines. Appl. Surf. Sci. 365, 19–30 (2016)CrossRef Lawrence, K.D., Ramamoorthy, B.: Multi-Surface topography targeted plateau honing for the processing of cylinder liner surfaces of automotive engines. Appl. Surf. Sci. 365, 19–30 (2016)CrossRef
3.
Zurück zum Zitat Kumar, R., Kumar, S., Prakash, B., et al.: Assessment of engine liner wear from bearing area curves. Wear 239, 282–286 (2000)CrossRef Kumar, R., Kumar, S., Prakash, B., et al.: Assessment of engine liner wear from bearing area curves. Wear 239, 282–286 (2000)CrossRef
4.
Zurück zum Zitat Touche, T., Cayer-Barrioz, J., Mazuyer, D.: Friction of textured surfaces in EHL and mixed lubrication: effect of the groove topography. Tribol. Lett. 63(2), 1–14 (2016)CrossRef Touche, T., Cayer-Barrioz, J., Mazuyer, D.: Friction of textured surfaces in EHL and mixed lubrication: effect of the groove topography. Tribol. Lett. 63(2), 1–14 (2016)CrossRef
5.
Zurück zum Zitat Liewald, M., Wagner, S., Becker, D.: Influence of surface topography on the tribological behaviour of aluminium alloy 5182 with EDT surface. Tribol. Lett. 39(2), 135–142 (2010)CrossRef Liewald, M., Wagner, S., Becker, D.: Influence of surface topography on the tribological behaviour of aluminium alloy 5182 with EDT surface. Tribol. Lett. 39(2), 135–142 (2010)CrossRef
6.
Zurück zum Zitat Hu, S., Brunetiere, N., Huang, W., Liu, X., Wang, Y.: Stratified revised asperity contact model for worn surfaces. J. Tribol. 139, 021403 (2017)CrossRef Hu, S., Brunetiere, N., Huang, W., Liu, X., Wang, Y.: Stratified revised asperity contact model for worn surfaces. J. Tribol. 139, 021403 (2017)CrossRef
7.
Zurück zum Zitat Lou, S., Jiang, X., Bills, P.J., Scott, P.J.: Defining true tribological contact through application of the morphological method to surface topography. Tribol. Lett. 50(2), 185–193 (2013)CrossRef Lou, S., Jiang, X., Bills, P.J., Scott, P.J.: Defining true tribological contact through application of the morphological method to surface topography. Tribol. Lett. 50(2), 185–193 (2013)CrossRef
8.
Zurück zum Zitat Whitehouse, D.J.: Assessment of surface finish profiles produced by multi-process manufacture. Proc. IMechE. B. 199, 263–270 (1985)CrossRef Whitehouse, D.J.: Assessment of surface finish profiles produced by multi-process manufacture. Proc. IMechE. B. 199, 263–270 (1985)CrossRef
9.
Zurück zum Zitat Malburg, M.C., Raja, J., Whitehouse, D.J.: Characterization of surface texture generated by plateau honing process. CIRP Ann. 42, 637–639 (1993)CrossRef Malburg, M.C., Raja, J., Whitehouse, D.J.: Characterization of surface texture generated by plateau honing process. CIRP Ann. 42, 637–639 (1993)CrossRef
10.
Zurück zum Zitat Sannareddy, H., Raja, J., Chen, K.: Characterization of surface texture generated by multi-process manufacture. Int. J. Mach. Tools Manufact. 38, 529–536 (1998)CrossRef Sannareddy, H., Raja, J., Chen, K.: Characterization of surface texture generated by multi-process manufacture. Int. J. Mach. Tools Manufact. 38, 529–536 (1998)CrossRef
11.
Zurück zum Zitat Leefe, S.E.: “Bi-Gaussian” representation of worn surface topography in elastic contact problems. Tribol. Ser. 34, 281–290 (1998)CrossRef Leefe, S.E.: “Bi-Gaussian” representation of worn surface topography in elastic contact problems. Tribol. Ser. 34, 281–290 (1998)CrossRef
12.
Zurück zum Zitat Pawlus, P., Grabon, W.: The method of truncation parameters measurement from material ratio curve. Precis. Eng. 32, 342–347 (2008)CrossRef Pawlus, P., Grabon, W.: The method of truncation parameters measurement from material ratio curve. Precis. Eng. 32, 342–347 (2008)CrossRef
13.
Zurück zum Zitat Hu, S., Brunetiere, N., Huang, W., Liu, X., Wang, Y.: Continuous separating method for characterizing and reconstructing bi-Gaussian stratified surfaces. Tribol. Int. 102, 454–462 (2016)CrossRef Hu, S., Brunetiere, N., Huang, W., Liu, X., Wang, Y.: Continuous separating method for characterizing and reconstructing bi-Gaussian stratified surfaces. Tribol. Int. 102, 454–462 (2016)CrossRef
14.
Zurück zum Zitat Hu, S., Huang, W., Brunetiere, N., Liu, X., Wang, Y.: Truncated separation method for characterizing and reconstructing bi-Gaussian stratified surfaces. Friction 5(1), 32–44 (2017)CrossRef Hu, S., Huang, W., Brunetiere, N., Liu, X., Wang, Y.: Truncated separation method for characterizing and reconstructing bi-Gaussian stratified surfaces. Friction 5(1), 32–44 (2017)CrossRef
15.
Zurück zum Zitat Hu, S., Brunetiere, N., Huang, W., Liu, X., Wang, Y.: Bi-Gaussian surface identification and reconstruction with revised autocorrelation functions. Tribol. Int. 110, 185–194 (2017)CrossRef Hu, S., Brunetiere, N., Huang, W., Liu, X., Wang, Y.: Bi-Gaussian surface identification and reconstruction with revised autocorrelation functions. Tribol. Int. 110, 185–194 (2017)CrossRef
16.
Zurück zum Zitat Hu, S., Brunetiere, N., Huang, W., Liu, X., Wang, Y.: Evolution of bi-Gaussian surface parameters of silicon-carbide and carbon-graphite discs in a dry sliding wear process. Tribol. Int. 112, 75–85 (2017)CrossRef Hu, S., Brunetiere, N., Huang, W., Liu, X., Wang, Y.: Evolution of bi-Gaussian surface parameters of silicon-carbide and carbon-graphite discs in a dry sliding wear process. Tribol. Int. 112, 75–85 (2017)CrossRef
17.
Zurück zum Zitat Hu, S., Brunetiere, N., Huang, W., Liu, X., Wang, Y.: The bi-Gaussian theory to understand sliding wear and friction. Tribol. Int. 114, 186–191 (2017)CrossRef Hu, S., Brunetiere, N., Huang, W., Liu, X., Wang, Y.: The bi-Gaussian theory to understand sliding wear and friction. Tribol. Int. 114, 186–191 (2017)CrossRef
18.
Zurück zum Zitat Williamson, J.P.B.: Microtopography of surfaces. Proc. IMechE. 182, 21–30 (1967)CrossRef Williamson, J.P.B.: Microtopography of surfaces. Proc. IMechE. 182, 21–30 (1967)CrossRef
19.
Zurück zum Zitat ISO 13565-3: Surface Texture: Profile Method; Surfaces having stratified functional properties—Part 3: Height characterization using the material probability curve. ISO, Geneva (1998) ISO 13565-3: Surface Texture: Profile Method; Surfaces having stratified functional properties—Part 3: Height characterization using the material probability curve. ISO, Geneva (1998)
20.
Zurück zum Zitat Grabon, W., Pawlus, P., Sep, J.: Tribological characteristics of one-process and two-process cylinder liner honed surfaces under reciprocating sliding conditions. Tribol. Int. 43, 1882–1892 (2010)CrossRef Grabon, W., Pawlus, P., Sep, J.: Tribological characteristics of one-process and two-process cylinder liner honed surfaces under reciprocating sliding conditions. Tribol. Int. 43, 1882–1892 (2010)CrossRef
21.
Zurück zum Zitat Pawlus, P., Michalczewski, R., Lenart, A., Dzierwa, A.: The effect of random surface topography height on fretting in dry gross slip conditions. Proc. IMechE. J. 228, 1374–1391 (2014)CrossRef Pawlus, P., Michalczewski, R., Lenart, A., Dzierwa, A.: The effect of random surface topography height on fretting in dry gross slip conditions. Proc. IMechE. J. 228, 1374–1391 (2014)CrossRef
22.
Zurück zum Zitat Dzierwa, A., Pawlus, P., Zelasko, W.: Comparison of tribological behaviors of one-process and two-process steel surfaces in ball-on-disc tests. Proc. IMechE J. 228, 1195–1210 (2014)CrossRef Dzierwa, A., Pawlus, P., Zelasko, W.: Comparison of tribological behaviors of one-process and two-process steel surfaces in ball-on-disc tests. Proc. IMechE J. 228, 1195–1210 (2014)CrossRef
23.
Zurück zum Zitat Grabon, W., Pawlus, P., Wos, S., Koszela, W., Wieczorowski, M.: Effects of honed cylinder liner surface texture on tribological properties of piston ring-liner assembly in short time tests. Tribol. Int. 113, 137–148 (2017)CrossRef Grabon, W., Pawlus, P., Wos, S., Koszela, W., Wieczorowski, M.: Effects of honed cylinder liner surface texture on tribological properties of piston ring-liner assembly in short time tests. Tribol. Int. 113, 137–148 (2017)CrossRef
24.
Zurück zum Zitat Hu, S., Brunetiere, N., Huang, W., Liu, X., Wang, Y.: Stratified effect of continuous bi-Gaussian rough surface on lubrication and asperity contact. Tribol. Int. 104, 328–341 (2016)CrossRef Hu, S., Brunetiere, N., Huang, W., Liu, X., Wang, Y.: Stratified effect of continuous bi-Gaussian rough surface on lubrication and asperity contact. Tribol. Int. 104, 328–341 (2016)CrossRef
25.
Zurück zum Zitat Zelasko, W., Pawlus, P., Dzierwa, A., Prucnal, S.: Experimental investigation of plastic contact between a rough steel surface and a flat sintered carbide surface. Tribol. Int. 100, 141–151 (2016)CrossRef Zelasko, W., Pawlus, P., Dzierwa, A., Prucnal, S.: Experimental investigation of plastic contact between a rough steel surface and a flat sintered carbide surface. Tribol. Int. 100, 141–151 (2016)CrossRef
26.
Zurück zum Zitat Pawlus, P., Zelasko, W., Reizer, R., Wieczorowski, M.: Calculation of plasticity index of two-process surfaces. Proc. IMechE J. 231, 572–582 (2017)CrossRef Pawlus, P., Zelasko, W., Reizer, R., Wieczorowski, M.: Calculation of plasticity index of two-process surfaces. Proc. IMechE J. 231, 572–582 (2017)CrossRef
27.
Zurück zum Zitat Hu, S., Huang, W., Shi, X., Peng, Z., Liu, X., Wang, Y.: Bi-Gaussian stratified effect of rough surfaces on acoustic emission under a dry sliding friction. Tribol. Int. 119, 308–315 (2018)CrossRef Hu, S., Huang, W., Shi, X., Peng, Z., Liu, X., Wang, Y.: Bi-Gaussian stratified effect of rough surfaces on acoustic emission under a dry sliding friction. Tribol. Int. 119, 308–315 (2018)CrossRef
28.
Zurück zum Zitat Pawlus, P.: Simulation of stratified surface topographies. Wear 264, 457–463 (2008)CrossRef Pawlus, P.: Simulation of stratified surface topographies. Wear 264, 457–463 (2008)CrossRef
29.
Zurück zum Zitat Podsiadlo, P., Wolski, M., Stachowiak, G.W.: Fractal analysis of surface topography by the directional blanket covering method. Tribol. Lett. 59(3), 41 (2015)CrossRef Podsiadlo, P., Wolski, M., Stachowiak, G.W.: Fractal analysis of surface topography by the directional blanket covering method. Tribol. Lett. 59(3), 41 (2015)CrossRef
30.
Zurück zum Zitat Lawrence, K.D., Ramamoorthy, B.: Surface topography characterization of automotive cylinder liner surfaces using fractal methods. Appl. Surf. Sci. 280, 332–342 (2013)CrossRef Lawrence, K.D., Ramamoorthy, B.: Surface topography characterization of automotive cylinder liner surfaces using fractal methods. Appl. Surf. Sci. 280, 332–342 (2013)CrossRef
31.
Zurück zum Zitat Patir, N.: A numerical procedure for random generation of rough surfaces. Wear 47, 263–277 (1978)CrossRef Patir, N.: A numerical procedure for random generation of rough surfaces. Wear 47, 263–277 (1978)CrossRef
32.
Zurück zum Zitat Bakolas, V.: Numerical generation of arbitrarily oriented non-Gaussian three-dimensional rough surfaces. Wear 254, 46–554 (2004) Bakolas, V.: Numerical generation of arbitrarily oriented non-Gaussian three-dimensional rough surfaces. Wear 254, 46–554 (2004)
33.
Zurück zum Zitat Hu, Y., Tonder, K.: Simulation of 3-D random rough surface by 2-D digital filter and Fourier analysis. Int. J. Mach. Tools Manufact. 32, 83–90 (1992)CrossRef Hu, Y., Tonder, K.: Simulation of 3-D random rough surface by 2-D digital filter and Fourier analysis. Int. J. Mach. Tools Manufact. 32, 83–90 (1992)CrossRef
34.
Zurück zum Zitat Wu, J.: Simulation of rough surfaces with FFT. Tribol. Int. 33, 47–58 (2000)CrossRef Wu, J.: Simulation of rough surfaces with FFT. Tribol. Int. 33, 47–58 (2000)CrossRef
35.
Zurück zum Zitat Wu, J.: Simulation of non-Gaussian surfaces with FFT. Tribol. Int. 37, 339–346 (2004)CrossRef Wu, J.: Simulation of non-Gaussian surfaces with FFT. Tribol. Int. 37, 339–346 (2004)CrossRef
36.
Zurück zum Zitat Corral, I.B., Calvet, J.V., Salcedo, M.C.: Use of roughness probability parameters to quantify the material removed in plateau-honing. Int. J. Mach. Tools Manufact. 50, 621–629 (2010)CrossRef Corral, I.B., Calvet, J.V., Salcedo, M.C.: Use of roughness probability parameters to quantify the material removed in plateau-honing. Int. J. Mach. Tools Manufact. 50, 621–629 (2010)CrossRef
37.
Zurück zum Zitat Hu, S., Huang, W., Liu, X., Wang, Y.: Probe model of wear degree under sliding wear by Rk parameter set. Tribol. Int. 109, 578–585 (2017)CrossRef Hu, S., Huang, W., Liu, X., Wang, Y.: Probe model of wear degree under sliding wear by Rk parameter set. Tribol. Int. 109, 578–585 (2017)CrossRef
Metadaten
Titel
Multi-Gaussian Stratified Modeling and Characterization of Multi-process Surfaces
verfasst von
Songtao Hu
Weifeng Huang
Xi Shi
Zhike Peng
Xiangfeng Liu
Yuming Wang
Publikationsdatum
01.09.2018
Verlag
Springer US
Erschienen in
Tribology Letters / Ausgabe 3/2018
Print ISSN: 1023-8883
Elektronische ISSN: 1573-2711
DOI
https://doi.org/10.1007/s11249-018-1071-5

Weitere Artikel der Ausgabe 3/2018

Tribology Letters 3/2018 Zur Ausgabe

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.