Skip to main content

2021 | OriginalPaper | Buchkapitel

Multi-response Optimization in PMSEDM Process Using Taguchi-Grey Method

verfasst von : Tran Thi Hong, Nguyen Manh Cuong, Tran Ngoc Giang, Nguyen Anh Tuan, Le Thu Quy, Thangaraj Muthuramalingam, Nguyen Thanh Tu, Do Thi Tam

Erschienen in: Advances in Engineering Research and Application

Verlag: Springer International Publishing

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

The optimization of input parameters on Powder Mixed Sinking Electrical Discharge Machining (PMSEDM) is critical for manufacturing industries for achieving higher productivity and product quality. In this work, a multi-target optimization of input factors for minimizing the surface roughness and maximizing the material removal rate (MRR) in PMSEDM process using Taguchi-Grey approach is presented. The five input parameters including the pulse-on-time (Ton), the pulse-off-time (Toff), the pulse current (IP), the server voltage (SV), and the powder concentration (Cp) are chosen for optimizing two responses i.e. the surface roughness and MRR. The results show that the optimal input parameters are Ton of 6 μs, Toff of 30 μs, IP of 4 A, SV of 5 V, and Cp of 6%. The optimized surface roughness obtained is 3.527 µm and the optimized MRR is 0.0724 g/min. The discovered technology mode has been applied to the real machining process and the outcome shows a considerable improvement in comparison with the default setting modes.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat Vishwakarma, M., Khare, V.K., Parashar, V.: Response surface approach for optimization of sinker electric discharge machine process parameters on AISI 4140 alloy steel. Int. J. Eng. Res. Appl. 02, 185–189 (2012) Vishwakarma, M., Khare, V.K., Parashar, V.: Response surface approach for optimization of sinker electric discharge machine process parameters on AISI 4140 alloy steel. Int. J. Eng. Res. Appl. 02, 185–189 (2012)
2.
Zurück zum Zitat Muthuramalingam, T., Mohan, B.: A review on influence of electrical process parameters in EDM process. Arch. Civ. Mech. Eng. 15(1), 87–94 (2015)CrossRef Muthuramalingam, T., Mohan, B.: A review on influence of electrical process parameters in EDM process. Arch. Civ. Mech. Eng. 15(1), 87–94 (2015)CrossRef
3.
Zurück zum Zitat Ojha, K., Garg, R.K., Singh, K.K.: Parametric optimization of PMEDM process using chromium powder mixed dielectric and triangular shape electrodes. J. Miner. Mater. Charact. Eng. 10, 1087–1102 (2011) Ojha, K., Garg, R.K., Singh, K.K.: Parametric optimization of PMEDM process using chromium powder mixed dielectric and triangular shape electrodes. J. Miner. Mater. Charact. Eng. 10, 1087–1102 (2011)
4.
Zurück zum Zitat Straka, L’., Corný, I., Pitel’, J., Hašová, S.: Statistical approach to optimize the process parameters of HAZ of tool steel EN X32CrMoV12-28 after die-sinking EDM with SF-Cu electrode. Metals 07(35), 01–22 (2017) Straka, L’., Corný, I., Pitel’, J., Hašová, S.: Statistical approach to optimize the process parameters of HAZ of tool steel EN X32CrMoV12-28 after die-sinking EDM with SF-Cu electrode. Metals 07(35), 01–22 (2017)
5.
Zurück zum Zitat Salcedo, A.T., Arbizu, I.P., Pérez, C.J.L.: Analytical modelling of energy density and optimization of the EDM machining parameters of inconel 600. Metals 07(166), 01–21 (2017) Salcedo, A.T., Arbizu, I.P., Pérez, C.J.L.: Analytical modelling of energy density and optimization of the EDM machining parameters of inconel 600. Metals 07(166), 01–21 (2017)
6.
Zurück zum Zitat Abidi, M.H., Al-Ahmari, A.M., Siddiquee, A.N., Mian, S.H., Mohammed, M.K., Rasheed, M.S.: An investigation of the micro-electrical discharge machining of nickel-titanium shape memory alloy using grey relations coupled with principal component analysis. Metals 07(486), 01–15 (2017) Abidi, M.H., Al-Ahmari, A.M., Siddiquee, A.N., Mian, S.H., Mohammed, M.K., Rasheed, M.S.: An investigation of the micro-electrical discharge machining of nickel-titanium shape memory alloy using grey relations coupled with principal component analysis. Metals 07(486), 01–15 (2017)
7.
Zurück zum Zitat Hoang, T.T., Duc, T.A., Cuong, N.M., Tung, L.A., Hung, L.X., Pi, V.N.: Modelling surface finish in electrical discharge machining tablet shape punches using response surface methodology. SSRG Int. J. Mech. Eng. 04(09), 28–30 (2017) Hoang, T.T., Duc, T.A., Cuong, N.M., Tung, L.A., Hung, L.X., Pi, V.N.: Modelling surface finish in electrical discharge machining tablet shape punches using response surface methodology. SSRG Int. J. Mech. Eng. 04(09), 28–30 (2017)
8.
Zurück zum Zitat Hung, L.X., Hung, L.X., Hoang, T.T., Pi, V.N.: A study on modelling surface finish in electrical discharge machining tablet shape punches using response surface methodology. J. Environ. Sci. Eng. 06, 387–390 (2017) Hung, L.X., Hung, L.X., Hoang, T.T., Pi, V.N.: A study on modelling surface finish in electrical discharge machining tablet shape punches using response surface methodology. J. Environ. Sci. Eng. 06, 387–390 (2017)
9.
Zurück zum Zitat Nguyen, P.H., Banh, L.T., Bui, V.D., Hoang, D.T.: Multi-response optimization of process parameters for powder mixed electro-discharge machining according to the surface roughness and surface micro-hardness using Taguchi-TOPSIS. Int. J. Data Netw. Sci. 02, 109–119 (2018)CrossRef Nguyen, P.H., Banh, L.T., Bui, V.D., Hoang, D.T.: Multi-response optimization of process parameters for powder mixed electro-discharge machining according to the surface roughness and surface micro-hardness using Taguchi-TOPSIS. Int. J. Data Netw. Sci. 02, 109–119 (2018)CrossRef
10.
Zurück zum Zitat Nguyen, M.C., Tung, L.A., Danh, B.T., Cuong, N.V., Hong, T.T., Linh, N.H., Quy, L.T., Pi, V.N.: Influence of input factors on material removal rate in PMEDM cylindrical shaped parts with silicon carbide powder suspended dielectric. In: Key Engineering Materials, vol. 861, pp. 129–135. Trans Tech Publications Ltd. (2020) Nguyen, M.C., Tung, L.A., Danh, B.T., Cuong, N.V., Hong, T.T., Linh, N.H., Quy, L.T., Pi, V.N.: Influence of input factors on material removal rate in PMEDM cylindrical shaped parts with silicon carbide powder suspended dielectric. In: Key Engineering Materials, vol. 861, pp. 129–135. Trans Tech Publications Ltd. (2020)
11.
Zurück zum Zitat Ky, L.H., Danh, B.T., Cuong, N.V., Hong, T.T., Nguyen, T.V., Nguyen, T.Q.D., Le, T.P.T., Nguyen, M.C.: Effect of input parameters on electrode wear in PMEDM cylindrical shaped parts. In: Key Engineering Materials, vol. 861, pp. 136–142. Trans Tech Publications Ltd. (2020) Ky, L.H., Danh, B.T., Cuong, N.V., Hong, T.T., Nguyen, T.V., Nguyen, T.Q.D., Le, T.P.T., Nguyen, M.C.: Effect of input parameters on electrode wear in PMEDM cylindrical shaped parts. In: Key Engineering Materials, vol. 861, pp. 136–142. Trans Tech Publications Ltd. (2020)
12.
Zurück zum Zitat Pi, V.N., Tam, D.T., Cuong, N.M., Tran, T.-H.: Multi-objective optimization of PMEDM process parameters for processing cylindrical shaped parts using Taguchi method and grey relational analysis. Int. J. Mech. Prod. Eng. Res. Dev. 10(2), 669–678 (2020) Pi, V.N., Tam, D.T., Cuong, N.M., Tran, T.-H.: Multi-objective optimization of PMEDM process parameters for processing cylindrical shaped parts using Taguchi method and grey relational analysis. Int. J. Mech. Prod. Eng. Res. Dev. 10(2), 669–678 (2020)
13.
Zurück zum Zitat Huo, J., Liu, S., Wang, Y., Muthuramalingam, T., Pi, V.N.: Influence of process factors on surface measures on electrical discharge machined stainless steel using TOPSIS. Mater. Res. Express 06, 01–08 (2019) Huo, J., Liu, S., Wang, Y., Muthuramalingam, T., Pi, V.N.: Influence of process factors on surface measures on electrical discharge machined stainless steel using TOPSIS. Mater. Res. Express 06, 01–08 (2019)
14.
Zurück zum Zitat Lan, T.-S., Chuang, K.-C., Chen, Y.-M.: Optimization of machining parameters using fuzzy Taguchi method for reducing tool wear. Appl. Sci. 08(1011), 01–13 (2018) Lan, T.-S., Chuang, K.-C., Chen, Y.-M.: Optimization of machining parameters using fuzzy Taguchi method for reducing tool wear. Appl. Sci. 08(1011), 01–13 (2018)
15.
Zurück zum Zitat Niu, W., Mo, R., Chang, Z., Wan, N.: Investigating the effect of cutting parameters of Ti–6Al–4 V on surface roughness based on a SPH cutting model. Appl. Sci. 09(654), 01–23 (2019) Niu, W., Mo, R., Chang, Z., Wan, N.: Investigating the effect of cutting parameters of Ti–6Al–4 V on surface roughness based on a SPH cutting model. Appl. Sci. 09(654), 01–23 (2019)
16.
Zurück zum Zitat Ngoc-Pi, V., Nguyen, Q.-T., Tran, T.-H., Le, H.-K., Nguyen, A.-T., Luu, A.-T., Nguyen, V.-T., Le, X.-H.: Optimization of grinding parameters for minimum grinding time when grinding tablet punches by CBN wheel on CNC milling machine. Appl. Sci. 09(957), 01–09 (2019) Ngoc-Pi, V., Nguyen, Q.-T., Tran, T.-H., Le, H.-K., Nguyen, A.-T., Luu, A.-T., Nguyen, V.-T., Le, X.-H.: Optimization of grinding parameters for minimum grinding time when grinding tablet punches by CBN wheel on CNC milling machine. Appl. Sci. 09(957), 01–09 (2019)
17.
Zurück zum Zitat Patil, A.N., Walke Gaurish, A., Mahesh, G.: Grey relation analysis methodology and its application. Res. Rev. Int. J. Multidisciplinary 04(02), 409–411 (2019) Patil, A.N., Walke Gaurish, A., Mahesh, G.: Grey relation analysis methodology and its application. Res. Rev. Int. J. Multidisciplinary 04(02), 409–411 (2019)
18.
Zurück zum Zitat Prakash, J.U., Ananth, S., Sivakumar, G., Moorthy, T.V.: Multi-objective optimization of wear parameters for aluminium matrix composites (413/B4C) using grey relational analysis. In: Materials Today: Proceedings 5, pp. 7207–7216 (2018) Prakash, J.U., Ananth, S., Sivakumar, G., Moorthy, T.V.: Multi-objective optimization of wear parameters for aluminium matrix composites (413/B4C) using grey relational analysis. In: Materials Today: Proceedings 5, pp. 7207–7216 (2018)
19.
Zurück zum Zitat Ramamurthy, A., Sivaramakrishnan, R., Muthuramalingam, T.: Taguchi-grey computation methodology for optimum multiple performance measures on machining titanium alloy in WEDM process. Indian J. Eng. Mater. Sci. 22, 181–186 (2015) Ramamurthy, A., Sivaramakrishnan, R., Muthuramalingam, T.: Taguchi-grey computation methodology for optimum multiple performance measures on machining titanium alloy in WEDM process. Indian J. Eng. Mater. Sci. 22, 181–186 (2015)
20.
Zurück zum Zitat Muthuramalingam, T., Ramamurthy, A., Moiduddin, K., Alkindi, M., Ramalingam, S., Alghamdi, O.: Enhancing the surface quality of micro titanium alloy specimen in WEDM process by adopting TGRA-based optimization. Materials 13, 1440 (2020)CrossRef Muthuramalingam, T., Ramamurthy, A., Moiduddin, K., Alkindi, M., Ramalingam, S., Alghamdi, O.: Enhancing the surface quality of micro titanium alloy specimen in WEDM process by adopting TGRA-based optimization. Materials 13, 1440 (2020)CrossRef
21.
Zurück zum Zitat Muthuramalingam, T.: Effect of diluted dielectric medium on spark energy in green EDM process using TGRA approach. J. Cleaner Prod. 238, 117894 (2019)CrossRef Muthuramalingam, T.: Effect of diluted dielectric medium on spark energy in green EDM process using TGRA approach. J. Cleaner Prod. 238, 117894 (2019)CrossRef
22.
Zurück zum Zitat Geethapriyan, T., Kalaichelvan, K., Muthuramalingam, T.: Multi performance optimization of electrochemical micro-machining process surface related parameters on machining inconel 718 using Taguchi-grey relational analysis. La Metallurgia Italiana 2016(4), 13–19 (2016) Geethapriyan, T., Kalaichelvan, K., Muthuramalingam, T.: Multi performance optimization of electrochemical micro-machining process surface related parameters on machining inconel 718 using Taguchi-grey relational analysis. La Metallurgia Italiana 2016(4), 13–19 (2016)
23.
Zurück zum Zitat Geethapriyan, T., Muthuramalingam, T., Kalaichelvan, K.: Influence of process parameters on machinability of inconel 718 by electrochemical micromachining process using TOPSIS technique. Arab. J. Sci. Eng. 44, 7945–7955 (2019)CrossRef Geethapriyan, T., Muthuramalingam, T., Kalaichelvan, K.: Influence of process parameters on machinability of inconel 718 by electrochemical micromachining process using TOPSIS technique. Arab. J. Sci. Eng. 44, 7945–7955 (2019)CrossRef
24.
Zurück zum Zitat Nanthakumar, P., Rajadurai, A., Muthuramalingam, T.: Multi response optimization on mechanical properties of silica fly ash filled polyester composites using Taguchi-grey relational analysis. Silicon 10, 1723–1729 (2018)CrossRef Nanthakumar, P., Rajadurai, A., Muthuramalingam, T.: Multi response optimization on mechanical properties of silica fly ash filled polyester composites using Taguchi-grey relational analysis. Silicon 10, 1723–1729 (2018)CrossRef
25.
Zurück zum Zitat Muthuramalingam, T., Ramamurthy, A., Sridharan, K., Ashwin, S.: Analysis of surface performance measures on WEDM processed titanium alloy with coated electrodes. Mater. Res. Express 5, 126503 (2018)CrossRef Muthuramalingam, T., Ramamurthy, A., Sridharan, K., Ashwin, S.: Analysis of surface performance measures on WEDM processed titanium alloy with coated electrodes. Mater. Res. Express 5, 126503 (2018)CrossRef
Metadaten
Titel
Multi-response Optimization in PMSEDM Process Using Taguchi-Grey Method
verfasst von
Tran Thi Hong
Nguyen Manh Cuong
Tran Ngoc Giang
Nguyen Anh Tuan
Le Thu Quy
Thangaraj Muthuramalingam
Nguyen Thanh Tu
Do Thi Tam
Copyright-Jahr
2021
DOI
https://doi.org/10.1007/978-3-030-64719-3_65

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.