nach oben

Advances in Manufacturing

Erschienen in:

Open Access 27.09.2016

Nano-machining of materials: understanding the process through molecular dynamics simulation

verfasst von: Dan-Dan Cui, Liang-Chi Zhang

Erschienen in: Advances in Manufacturing | Ausgabe 1/2017

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config

KI-gestützte Suche

Aus

Abstract

Molecular dynamics (MD) simulation has been widely applied in various complex, dynamic processes at atomistic scale, because an MD simulation can provide some deformation details of materials in nano-processing and thus help to investigate the critical and important issues which cannot be fully revealed by experiments. Extensive research with the aid of MD simulation has provided insights for the development of nanotechnology. This paper reviews the fundamentals of nano-machining from the aspect of material structural effects, such as single crystalline, polycrystalline and amorphous materials. The classic MD simulations of nano-indentation and nano-cutting which have aimed to investigate the machining mechanism are discussed with respect to the effects of tool geometry, material properties and machining parameters. On nano-milling, the discussion focuses on the understanding of the grooving quality in relation to milling conditions.

Vorheriger Artikel Deformation, failure and removal mechanisms of thin film structures in abrasive machining

Nächster Artikel Laser conditioning and structuring of grinding tools – a review

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Chae J, Park S, Freiheit T (2006) Investigation of micro-cutting operations. Int J Mach Tools Manuf 46:313–332CrossRef

Malekian M, Park SS, Jun MB (2009) Tool wear monitoring of micro-milling operations. J Mater Process Technol 209:4903–4914CrossRef

Zhang LC, Tanaka H (1999) On the mechanics and physics in the nano-indentation of silicon monocrystals. JSME Int J Ser A Solid Mech Mater Eng 42:546–559CrossRef

Cheong WCD, Zhang LC (2000) Molecular dynamics simulation of phase transformations in silicon monocrystals due to nano-indentation. Nanotechnology 11:173CrossRef

Tang C, Zhang LC (2004) A molecular dynamics analysis of the mechanical effect of water on the deformation of silicon monocrystals subjected to nano-indentation. Nanotechnology 16:15CrossRef

Kim D, Oh S (2006) Atomistic simulation of structural phase transformations in monocrystalline silicon induced by nanoindentation. Nanotechnology 17:2259CrossRef

Minor AM, Asif SS, Shan Z et al (2006) A new view of the onset of plasticity during the nanoindentation of aluminium. Nat Mater 5:697–702CrossRef

Kim KJ, Yoon JH, Cho MH et al (2006) Molecular dynamics simulation of dislocation behavior during nanoindentation on a bicrystal with a Σ = 5 (210) grain boundary. Mater Lett 60:3367–3372CrossRef

Li J, Guo J, Luo H et al (2016) Study of nanoindentation mechanical response of nanocrystalline structures using molecular dynamics simulations. Appl Surf Sci 364:190–200CrossRef

10.

Szlufarska I, Kalia RK, Nakano A et al (2007) A molecular dynamics study of nanoindentation of amorphous silicon carbide. J Appl Phys 102:23509CrossRef

11.

Qiu C, Zhu P, Fang F et al (2014) Study of nanoindentation behavior of amorphous alloy using molecular dynamics. Appl Surf Sci 305:101–110CrossRef

12.

Bei H, George EP, Hay J et al (2005) Influence of indenter tip geometry on elastic deformation during nanoindentation. Phys Rev Lett 95:045501CrossRef

13.

Shih C, Yang M, Li J (1991) Effect of tip radius on nanoindentation. J Mater Res 6:2623–2628CrossRef

14.

Cheong WCD, Zhang LC, Tanaka H (2001) Some essentials of simulating nano-surfacing processes using the molecular dynamics method. In: Key Engineering Materials, Trans Tech Publ, 2001, pp. 31–42

15.

Zhang LC, Cheong WCD (2003) Molecular dynamics simulation of phase transformations in monocrystalline silicon. High Press Surf Sci Eng 57:285

16.

Cheong WCD, Zhang LC (2003) Monocrystalline silicon subjected to multi-asperity sliding: nano-wear mechanisms, subsurface damage and effect of asperity interaction. Int J Mater Prod Technol 18:398–407CrossRef

17.

Zhang LC, Johnson K, Cheong WCD (2001) A molecular dynamics study of scale effects on the friction of single-asperity contacts. Tribol Lett 10:23–28CrossRef

18.

Davis JR (1990) Properties and selection: nonferrous alloys and special-purpose materials. ASM Intl 2:1770

19.

Pei Q, Lu C, Fang F, Wu H (2006) Nanometric cutting of copper: a molecular dynamics study. Comput Mater Sci 37:434–441CrossRef

20.

Komanduri R, Chandrasekaran N, Raff L (1999) Some aspects of machining with negative-rake tools simulating grinding: a molecular dynamics simulation approach. Philos Mag B 79:955–968CrossRef

21.

Han X (2006) Investigation micro-mechanism of dry polishing using molecular dynamics simulation method. In: 1st IEEE international conference on nano/micro engineered and molecular systems 2006. NEMS’06, pp. 936–941

22.

Komanduri R, Chandrasekaran N, Raff L (1998) Effect of tool geometry in nanometric cutting: a molecular dynamics simulation approach. Wear 219:84–97CrossRef

23.

Han X, Lin B, Yu S et al (2002) Investigation of tool geometry in nanometric cutting by molecular dynamics simulation. J Mater Process Technol 129:105–108CrossRef

24.

Komanduri R, Ch and Rasekaran N, Raff L (2001) Molecular dynamics simulation of the nanometric cutting of silicon. Philos Mag B 81:1989–2019

25.

Zhao HW, Zhang L, Zhang P et al (2012) Influence of geometry in nanometric cutting single-crystal copper via MD simulation. Adv Mater Res 421:123–128CrossRef

26.

Fang F, Wu H, Zhou W et al (2007) A study on mechanism of nano-cutting single crystal silicon. J Mater Process Technol 184:407–410CrossRef

27.

Zhang LC, Tanaka H (1997) Towards a deeper understanding of wear and friction on the atomic scale—a molecular dynamics analysis. Wear 211:44–53CrossRef

28.

Zhang LC, Tanaka H (1998) Atomic scale deformation in silicon monocrystals induced by two-body and three-body contact sliding. Tribol Int 31:425–433CrossRef

29.

Movahhedy M, Altintas Y, Gadala M (2002) Numerical analysis of metal cutting with chamfered and blunt tools. J Manuf Sci Eng 124:178–188CrossRef

30.

Komanduri R, Chandrasekaran N, Raff L (2000) MD Simulation of nanometric cutting of single crystal aluminum-effect of crystal orientation and direction of cutting. Wear 242:60–88CrossRef

31.

Li J (1961) high-angle tilt boundary—a dislocation core model. J Appl Phys 32:525–541CrossRef

32.

Mylvaganam K, Zhang LC (2010) Effect of nano-scratching direction on the damage in monocrystalline silicon. In: Proceedings of the 6th Australasian congress on applied mechanics, Engineers Australia, p 757

33.

Komanduri R, Chandrasekaran N, Raff L (2000) MD simulation of indentation and scratching of single crystal aluminum. Wear 240:113–143CrossRef

34.

Pei Q, Lu C, Lee H (2007) Large scale molecular dynamics study of nanometric machining of copper. Comput Mater Sci 41:177–185CrossRef

35.

Zhu YT, Langdon TG (2005) Influence of grain size on deformation mechanisms: an extension to nanocrystalline materials. Mater Sci Eng A 409:234–242CrossRef

36.

Van Swygenhoven H, Caro A, Farkas D (2001) A molecular dynamics study of polycrystalline FCC metals at the nanoscale: grain boundary structure and its influence on plastic deformation. Mater Sci Eng A 309:440–444CrossRef

37.

Qi Y, Krajewski PE (2007) Molecular dynamics simulations of grain boundary sliding: the effect of stress and boundary misorientation. Acta Mater 55:1555–1563CrossRef

38.

Zhang J, Hartmaier A, Wei Y et al (2013) Mechanisms of anisotropic friction in nanotwinned Cu revealed by atomistic simulations. Model Simul Mater Sci Eng 21:065001CrossRef

39.

Ye Y, Biswas R, Morris J et al (2003) Molecular dynamics simulation of nanoscale machining of copper. Nanotechnology 14:390CrossRef

40.

Fang TH, Weng CI (2000) Three-dimensional molecular dynamics analysis of processing using a pin tool on the atomic scale. Nanotechnology 11:148CrossRef

41.

Zhu PZ, Hu YZ, Ma TB et al (2010) Study of AFM-based nanometric cutting process using molecular dynamics. Appl Surf Sci 256:7160–7165CrossRef

42.

Li J, Liu B, Luo H et al (2016) A molecular dynamics investigation into plastic deformation mechanism of nanocrystalline copper for different nanoscratching rates. Comput Mater Sci 118:66–76CrossRef

43.

Chen J, Liang Y, Chen M et al (2012) Multi-path nanometric cutting of molecular dynamics simulation. J Comput Theor Nanosci 9:1303–1308CrossRef

44.

Oluwajobi A, Chen X (2012) Multi-pass nanometric machining simulation using the molecular dynamics (MD). Key Eng Mater 496:241–246CrossRef

45.

Cui DD, Zhang LC, Mylvaganam K et al (2015) Nano-milling on monocrystalline copper: a molecular dynamics simulation. Mach Sci Technol

46.

Cui DD, Mylvaganam K, Zhang LC (2012) Atomic-scale grooving on copper: end-milling versus peripheral-milling. In: Advanced materials research, Trans Tech Publ, pp 546–551

47.

Cui DD, Zhang LC, Mylvaganam K (2014) Nano-milling on copper: grooving quality and critical depth of cut. J Comput Theor Nanosci 11:964–970CrossRef

48.

Bao W, Tansel I (2000) Modeling micro-end-milling operations. Part I: analytical cutting force model. Int J Mach Tools Manuf 40:2155–2173CrossRef

49.

Wang Z, Jiao N, Tung S et al (2011) Atomic force microscopy-based repeated machining theory for nanochannels on silicon oxide surfaces. Appl Surf Sci 257:3627–3631CrossRef

50.

Zhang LC, Tanaka H (1999) On the mechanics and physics in the nano-indentation of silicon monocrystals. JSME Int J 42:546–559CrossRef

Titel: Nano-machining of materials: understanding the process through molecular dynamics simulation
verfasst von: Dan-Dan Cui
Liang-Chi Zhang
Publikationsdatum: 27.09.2016
Verlag: Shanghai University
Erschienen in: Advances in Manufacturing / Ausgabe 1/2017
Print ISSN: 2095-3127
Elektronische ISSN: 2195-3597
DOI: https://doi.org/10.1007/s40436-016-0155-4

Premium Partner

Marktübersichten

Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.

Zur Marktübersicht

Springer Professional

Abstract

Bitte loggen Sie sich ein, um Zugang zu Ihrer Lizenz zu erhalten.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Weitere Artikel der Ausgabe 1/2017

Fatigue life of machined components

Particle fracture and debonding during orthogonal machining of metal matrix composites

Laser conditioning and structuring of grinding tools – a review

Comparative study between wear of uncoated and TiAlN-coated carbide tools in milling of Ti6Al4V

Deformation, failure and removal mechanisms of thin film structures in abrasive machining

System integration for on-machine measurement using a capacitive LVDT-like contact sensor

Premium Partner

Marktübersichten