nach oben

Advances in Manufacturing

Erschienen in:

19.07.2020

Novel design and composition optimization of self-lubricating functionally graded cemented tungsten carbide cutting tool material for dry machining

verfasst von: Rityuj Singh Parihar, Raj Kumar Sahu, Srinivasu Gangi Setti

Erschienen in: Advances in Manufacturing | Ausgabe 1/2021

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config

KI-gestützte Suche

Aus

Abstract

The functionally graded cemented tungsten carbide (FGCC) is a suitable material choice for cutting tool applications due to balanced hardness and fracture toughness. The presence of cobalt and CaF₂ composition gradient in FGCC may enhance mechanical as well as antifriction properties. Therefore, structural design of self-lubricating FGCC was proposed using Power law composition gradient model and thermal residual stresses (TRSs) as a key parameter. Wherein, S. Suresh and A. Mortensen model was adopted for estimation of TRS, and optimum composition gradient was identified at Power law exponent n = 2. The designed material displayed compressive and tensile TRS at surface and core respectively; subsequently fabricated by spark plasma sintering and characterized via scanning electron microscope (SEM), indentation method. The agreement between experimental and analytical values of TRS demonstrated the effectiveness of intended design model in the composition optimization of self-lubricating FGCC. This work will be helpful in implementation of dry machining for clean and green manufacturing.

Vorheriger Artikel Chatter identification of thin-walled parts for intelligent manufacturing based on multi-signal processing

Nächster Artikel Arduino-based low-cost electrical load tracking system with a long-range mesh network

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Zhang FL, Wang CY, Zhu M (2003) Nanostructured WC / Co composite powder prepared by high energy ball milling. Scr Mater 49:1123–1128CrossRef

Xu CH, Wu GY, Xiao GC et al (2014) Al₂O₃/(W, Ti) C / CaF₂ multi-component graded self-lubricating ceramic cutting tool material. Int J Refract Met Hard Mater 45:125–129CrossRef

Liu H, Xue Q (1996) The tribological properties of TZP-graphite self-lubricating ceramics. Wear 198:143–149CrossRef

Klocke F, Eisenblatter G (1997) Dry cutting. Ann ClRP 46(2):519–526CrossRef

Jianxin D, Tongkun C, Lili L (2005) Self-lubricating behaviors of Al₂O₃ / TiB₂ ceramic tools in dry high-speed machining of hardened steel. J Eur Ceram Soc 25:1073–1079CrossRef

Sreejith PS, Ngoi BKA (2000) Dry machining: machining of the future. J Mater Process Technol 101:287–291CrossRef

Feng Y, Zhang J, Wang L et al (2017) Fabrication techniques and cutting performance of micro-textured self lubricating ceramic cutting tools by in-situ forming of Al₂O₃-TiC. Int J Refract Met Hard Mater 68:121–129CrossRef

Wu G, Xua C, Xiao G et al (2018) Structure design of Al₂O₃/TiC/CaF₂ multicomponent gradient selflubricating ceramic composite and its tribological behaviors. Ceram Int 44:5550–5563CrossRef

Gong F, Zhao J, Li Z et al (2018) Design, fabrication and mechanical properties of multidimensional graded ceramic tool materials. Ceram Int 44:2941–2951CrossRef

10.

Muthuraja A, Senthilvelan S (2015) Adhesive wear performance of tungsten carbide based solid lubricant material. Int J Refract Met Hard Mater 52:235–244CrossRef

11.

Muthuraja A, Senthilvelan S (2015) Abrasive wear performance of tungsten carbide based self-lubricant cutting tool material. Int J Refract Met Hard Mater 51:91–101CrossRef

12.

Singh T, Gangil B, Patnaik A et al (2019) Physico-mechanical, thermal and dynamic mechanical behaviour of natural-synthetic fiber reinforced vinylester based homogenous and functionally graded composites. Mater Res Express 6:025704CrossRef

13.

Abedi T, Khameneh Asl S (2019) Synthesis of a novel functionally graded coatings of Ni-Cr/Al₂O₃ nanocomposite coating by pulse electrodeposition. Mater Res Express 6:056403CrossRef

14.

Xu C, Xiao G, Zhang Y et al (2014) Finite element design and fabrication of Al₂O₃/TiC/CaF₂ gradient self-lubricating ceramic tool material. Ceram Int 40:10971–10983CrossRef

15.

Xing A, Jun Z, Huang CZ et al (1998) Development of an advanced ceramic tool material—functionally gradient cutting ceramics. Mater Sci Eng A 248:125–131CrossRef

16.

Muthuraja A, Senthilvelan S (2015) Development of tungsten carbide based self lubricant cutting tool material: preliminary investigation. Int J Refract Met Hard Mater 48:89–96CrossRef

17.

Deng JX, Liu LL, Yang XF et al (2007) Self-lubrication of Al₂O₃/TiC/CaF₂ ceramic composites in sliding wear tests and in machining processes. Mater Des 28:757–764CrossRef

18.

Parihar RS, Setti SG, Sahu RK (2018) Preliminary investigation on development of functionally graded cemented tungsten carbide with solid lubricant via ball milling and spark plasma sintering. J Compos Mater 52(10):1363–1377CrossRef

19.

Parihar RS, Setti SG, Sahu RK (2018) Recent advances in the manufacturing processes of functionally graded materials: a review. Sci Eng Compos Mater 25(2):309–336CrossRef

20.

Kumar B, Mer KKS, Prasad L (2019) Dry sliding wear behaviour of aluminium metal matrix-based functionally graded materials reinforced with alumina particles. Trends Mater Eng. https://doi.org/10.1007/978-981-13-9016-6_1CrossRef

21.

Chen Z, Ji L, Guo N, Guo R (2018) Mechanical properties and microstructure of Al₂O₃/TiC based self lubricating ceramic tool with CaF₂@Al (HO)₃. Int J Refract Met Hard Mater 75:50–55CrossRef

22.

Zhao J, Ai X, Deng J et al (2004) Thermal shock behaviors of functionally graded ceramic tool materials. J Eur Ceram Soc 24:847–854CrossRef

23.

Suresh S, Mortensen A (1997) Functionally graded metals and metal-ceramic composites: part 2 thermomechanical behaviour. Int Mater Rev 42(3):85–116CrossRef

24.

Safari-Kahnaki A, Hosseini SM, Tahani M (2011) Thermal shock analysis and thermo-elastic stress waves in functionally graded thick hollow cylinders using analytical method. Int J Mech Mater Des 7:167–184CrossRef

25.

Parihar RS, Setti SG, Sahu RK (2019) Effect of sintering parameters on microstructure and mechanical properties of self-lubricating functionally graded cemented tungsten carbide. J Manuf Processes 45:498–508CrossRef

26.

Emanuelli L, Molinari A, Arrighetti G et al (2018) Effect of the sintering parameters on the liquid Co migration in WC-Co. Int J Refract Met Hard Mater 70:202–209CrossRef

27.

Ther O, Colin C, Dourfaye A (2017) Functionally graded cemented carbides elaboration by imbibition process—better understanding of liquid migration and homogenization mechanisms for an improved process. Front Mater Process Appl Res Technol. https://doi.org/10.1007/978-981-10-4819-7_10CrossRef

28.

Larsson C, Oden M (2004) X-ray diffraction determination of residual stresses in functionally graded WC-Co composites. Int J Refract Met Hard Mater 22:177–184CrossRef

Titel: Novel design and composition optimization of self-lubricating functionally graded cemented tungsten carbide cutting tool material for dry machining
verfasst von: Rityuj Singh Parihar
Raj Kumar Sahu
Srinivasu Gangi Setti
Publikationsdatum: 19.07.2020
Verlag: Shanghai University
Erschienen in: Advances in Manufacturing / Ausgabe 1/2021
Print ISSN: 2095-3127
Elektronische ISSN: 2195-3597
DOI: https://doi.org/10.1007/s40436-020-00312-3

Premium Partner

Marktübersichten

Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.

Zur Marktübersicht

Springer Professional

Abstract

Bitte loggen Sie sich ein, um Zugang zu Ihrer Lizenz zu erhalten.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Weitere Artikel der Ausgabe 1/2021

Modeling, analysis, and optimization of dimensional accuracy of FDM-fabricated parts using definitive screening design and deep learning feedforward artificial neural network

Modal parameter determination and chatter prediction for blade whirling: a comparative study based on symmetric and asymmetric FRF

Investigation into keyhole-weld pool dynamic behaviors based on HDR vision sensing of real-time K-TIG welding process through a steel/glass sandwich

Digital twin-based sustainable intelligent manufacturing: a review

Intelligent modular design with holonic fuzzy agents

Novel combined shield design for eye and face protection from COVID-19

Premium Partner

Marktübersichten