Skip to main content

2019 | OriginalPaper | Buchkapitel

Numerical Investigation on the Motion of Free-Floating Crystals During DC Casting of Aluminum Alloys

verfasst von : Qipeng Dong, Hiromi Nagaumi, Haitao Zhang, Tianpeng Qu, Jingkun Wang

Erschienen in: Light Metals 2019

Verlag: Springer International Publishing

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

Macrosegregation formed during direct chill (DC) casting of aluminum ingots will deteriorate the mechanical property of products. The characteristic of macrosegregation is reported to be affected by the free-floating crystals, which was proved to result in the center negative segregation. The motion of free-floating crystals in ingots is numerically simulated. The model is developed to incorporate fluid flow, heat transfer, and the motion of free-floating crystals basing on the mixture model and Lagrangian approach. Efforts are made to investigate the motion of free-floating crystals in liquid and slurry zones during solidification of casting process. In addition, distribution of the dendrites in mush and solidified zones is also studied. The variation of macrosegregation with the influence of free-floating crystals can be primarily clarified according to the results.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat Eskin, D.G. (2008) Physical metallurgy of direct chill casting of aluminum alloys. CRC press. Eskin, D.G. (2008) Physical metallurgy of direct chill casting of aluminum alloys. CRC press.
2.
Zurück zum Zitat Suyitno, E.D., V. Savran, L. Katgerman (2004) Effects of alloy composition and casting speed on structure formation and hot tearing during direct-chill casting of Al-Cu alloys. Metall. Mater. Trans. A. 11: 3551–3561. Suyitno, E.D., V. Savran, L. Katgerman (2004) Effects of alloy composition and casting speed on structure formation and hot tearing during direct-chill casting of Al-Cu alloys. Metall. Mater. Trans. A. 11: 3551–3561.
3.
Zurück zum Zitat Eskin, D.G., V.I. Savran, L. Katgerman (2005) Effects of melt temperature and casting speed on the structure and defect formation during direct-chill casting of an Al-Cu alloy. Metall. Mater. Trans. A. 7: 1965–1976. Eskin, D.G., V.I. Savran, L. Katgerman (2005) Effects of melt temperature and casting speed on the structure and defect formation during direct-chill casting of an Al-Cu alloy. Metall. Mater. Trans. A. 7: 1965–1976.
4.
Zurück zum Zitat Nadella, R., D. Eskin, L. Katgerman (2008) Effect of Grain Refinement on Structure Evolution, “Floating” Crystals, and Centerline Macrosegregation in Direct-Chill Cast AA2024 Alloy Billets. Metall. Mater. Trans. A. 2: 450–461. Nadella, R., D. Eskin, L. Katgerman (2008) Effect of Grain Refinement on Structure Evolution, “Floating” Crystals, and Centerline Macrosegregation in Direct-Chill Cast AA2024 Alloy Billets. Metall. Mater. Trans. A. 2: 450–461.
5.
Zurück zum Zitat Vreeman, C.J., M.J.M. Krane, F.P. Incropera (2000) The effect of free-floating crystals and convection on macrosegregation in direct chill cast aluminum alloys: Part I: model development. Int. J. Heat Mass Tran. 5: 677–686. Vreeman, C.J., M.J.M. Krane, F.P. Incropera (2000) The effect of free-floating crystals and convection on macrosegregation in direct chill cast aluminum alloys: Part I: model development. Int. J. Heat Mass Tran. 5: 677–686.
6.
Zurück zum Zitat Vreeman, C.J., F.P. Incropera (2000) The effect of free-floating crystals and convection on macrosegregation in direct chill cast aluminum alloys: Part II: predictions for Al–Cu and Al–Mg alloys. Int. J. Heat Mass Tran. 5: 687–704. Vreeman, C.J., F.P. Incropera (2000) The effect of free-floating crystals and convection on macrosegregation in direct chill cast aluminum alloys: Part II: predictions for Al–Cu and Al–Mg alloys. Int. J. Heat Mass Tran. 5: 687–704.
7.
Zurück zum Zitat Ni, J., F.P. Incropera (1995) Extension of the continuum model for transport phenomena occurring during metal alloy solidification—I. The conservation equations. Int. J. Heat Mass Tran. 7: 1271–1284. Ni, J., F.P. Incropera (1995) Extension of the continuum model for transport phenomena occurring during metal alloy solidification—I. The conservation equations. Int. J. Heat Mass Tran. 7: 1271–1284.
8.
Zurück zum Zitat Ni, J., F.P. Incropera (1995) Extension of the continuum model for transport phenomena occurring during metal alloy solidification-II. Microscopic considerations. Int. J. Heat Mass Tran. 7: 1285–1296. Ni, J., F.P. Incropera (1995) Extension of the continuum model for transport phenomena occurring during metal alloy solidification-II. Microscopic considerations. Int. J. Heat Mass Tran. 7: 1285–1296.
9.
Zurück zum Zitat Krane, M.J.M. (2004) Macrosegregation development during solidification of a multicomponent alloy with free-floating solid particles. Appl. Math. Model. 1: 95–107. Krane, M.J.M. (2004) Macrosegregation development during solidification of a multicomponent alloy with free-floating solid particles. Appl. Math. Model. 1: 95–107.
10.
Zurück zum Zitat Lesoult, G. (2005) Macrosegregation in steel strands and ingots: Characterisation, formation and consequences. Mater. Sci. Eng. A. 413:19–29. Lesoult, G. (2005) Macrosegregation in steel strands and ingots: Characterisation, formation and consequences. Mater. Sci. Eng. A. 413:19–29.
11.
Zurück zum Zitat Reddy, A., N.C. Beckermann (1997) Modeling of macrosegregation due to thermosolutal convection and contraction-driven flow in direct chill continuous casting of an Al-Cu round ingot. Metall. Mater. Trans. B. 3: 479–489. Reddy, A., N.C. Beckermann (1997) Modeling of macrosegregation due to thermosolutal convection and contraction-driven flow in direct chill continuous casting of an Al-Cu round ingot. Metall. Mater. Trans. B. 3: 479–489.
12.
Zurück zum Zitat Turchin, A.N., D.G. Eskin, L. Katgerman (2007) Solidification under Forced-Flow Conditions in a Shallow Cavity. Metall. Mate. Trans. A. 6: 1317–1329. Turchin, A.N., D.G. Eskin, L. Katgerman (2007) Solidification under Forced-Flow Conditions in a Shallow Cavity. Metall. Mate. Trans. A. 6: 1317–1329.
13.
Zurück zum Zitat Eskin, D., et al (2007) Reprogrammable FPLA with Universal Test Set. in Proc. Of the 5th Dec. Int. Conf. on Solid. Proc. Eskin, D., et al (2007) Reprogrammable FPLA with Universal Test Set. in Proc. Of the 5th Dec. Int. Conf. on Solid. Proc.
14.
Zurück zum Zitat Prescott, P., F. Incropera (1995) The effect of turbulence on solidification of a binary metal alloy with electromagnetic stirring. Jour. Heat Trans. 3: 716–724. Prescott, P., F. Incropera (1995) The effect of turbulence on solidification of a binary metal alloy with electromagnetic stirring. Jour. Heat Trans. 3: 716–724.
15.
Zurück zum Zitat Mathur, A., S. He (2013) Performance and implementation of the Launder–Sharma low-Reynolds number turbulence model. Comput. Fluids. 79: 134–139. Mathur, A., S. He (2013) Performance and implementation of the Launder–Sharma low-Reynolds number turbulence model. Comput. Fluids. 79: 134–139.
16.
Zurück zum Zitat Clyne, T., W. Kurz (1981) Solute redistribution during solidification with rapid solid state diffusion. Metall. Trans. A. 6: 965–971. Clyne, T., W. Kurz (1981) Solute redistribution during solidification with rapid solid state diffusion. Metall. Trans. A. 6: 965–971.
17.
Zurück zum Zitat Schwarzkopf, J.D., et al. (20110 Multiphase flows with droplets and particles.CRC press. Schwarzkopf, J.D., et al. (20110 Multiphase flows with droplets and particles.CRC press.
18.
Zurück zum Zitat Liu, Z., L. Li, B. Li (2016) Large eddy simulation of transient flow and inclusions transport in continuous casting mold under different electromagnetic brakes. JOM. 8: 2180–2190. Liu, Z., L. Li, B. Li (2016) Large eddy simulation of transient flow and inclusions transport in continuous casting mold under different electromagnetic brakes. JOM. 8: 2180–2190.
19.
Zurück zum Zitat Baxter, L., P. Smith (1993) Turbulent dispersion of particles: the STP model. Energ. Fuel. 6: 852–859. Baxter, L., P. Smith (1993) Turbulent dispersion of particles: the STP model. Energ. Fuel. 6: 852–859.
20.
Zurück zum Zitat Jasak, H., A. Jemcov, and Z. Tukovic (2007) OpenFOAM: A C++ library for complex physics simulations. in International workshop on coupled methods in numerical dynamics. IUC Dubrovnik, Croatia. Jasak, H., A. Jemcov, and Z. Tukovic (2007) OpenFOAM: A C++ library for complex physics simulations. in International workshop on coupled methods in numerical dynamics. IUC Dubrovnik, Croatia.
21.
Zurück zum Zitat Kang, K., H. Ryou (2010) Computation of solidification and melting using the Piso algorithm. Numer. Heat Tr. B. Fund. 2: 179–194. Kang, K., H. Ryou (2010) Computation of solidification and melting using the Piso algorithm. Numer. Heat Tr. B. Fund. 2: 179–194.
22.
Zurück zum Zitat Lai, K. (1986) Mathematical modeling of flows in large tundish systems in steelmaking. Metall. Trans. B. 3: 449–459. Lai, K. (1986) Mathematical modeling of flows in large tundish systems in steelmaking. Metall. Trans. B. 3: 449–459.
23.
Zurück zum Zitat Zhang, H.T. (2007) Coupled modeling of electromagnetic field, fluid flow, heat transfer and solidification during low frequency electromagnetic casting of 7XXX aluminum alloys: Part 1: development of a mathematical model and comparison with experimental results. Mater. Sci. Eng. A. 1–2: 189–203. Zhang, H.T. (2007) Coupled modeling of electromagnetic field, fluid flow, heat transfer and solidification during low frequency electromagnetic casting of 7XXX aluminum alloys: Part 1: development of a mathematical model and comparison with experimental results. Mater. Sci. Eng. A. 1–2: 189–203.
Metadaten
Titel
Numerical Investigation on the Motion of Free-Floating Crystals During DC Casting of Aluminum Alloys
verfasst von
Qipeng Dong
Hiromi Nagaumi
Haitao Zhang
Tianpeng Qu
Jingkun Wang
Copyright-Jahr
2019
DOI
https://doi.org/10.1007/978-3-030-05864-7_38

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.