Skip to main content

2017 | OriginalPaper | Buchkapitel

On Healing Mechanism of Cast Porosities in Cast Ni-Based Superalloy by Hot Isostatic Pressing

verfasst von : Chao Yuan, Jie Li, Kai-Xin Dong, Jian-Ting Guo

Erschienen in: Energy Materials 2017

Verlag: Springer International Publishing

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

The purpose of this study is to evaluate the effects of hot isostatic pressing (HIP) on the porosity healing and the microstructure evolution of a cast superalloy K452, which is generally applied for fabrication the vanes with the bigger size. The annihilation degree of the porosity, related to the location and shape of the porosity as well as HIP temperature, were studied by high resolution transmission X-ray tomography (HRTXRT) and finite element method (FEM). Results showed that the most of porosities (over 80%) were eliminated by HIP at 1200 °C, in which the porosity located in the thin walled parts and with the loose-flat shape was easy to be healed, and the diameter of remnant porosities was decreased to less than 10 μm. Accordingly, A healing mode of the porosity was established. Furthermore, It was found that the slow cooling rate during HIP would obviously lead γ′ precipitates to coarsen, while the rejuvenation heat-treatment (RHT) after HIP could reduce the dendritic segregation degree and readjust the coarsen γ′ precipitates, which finally improved the mechanical properties of the cast superalloy. The HIPed K452 alloy vanes have been successfully used in a civil gas turbine.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat K.C. Antony, J.F. Radavich, The metallurgical aspects of hot isostatically pressed superalloy castings, in Superalloy 1980, ed. by M. Gell, D.N. Duhl, A.F. Giawei (Warrendale, PA, TMS, 1980), pp. 257–265 K.C. Antony, J.F. Radavich, The metallurgical aspects of hot isostatically pressed superalloy castings, in Superalloy 1980, ed. by M. Gell, D.N. Duhl, A.F. Giawei (Warrendale, PA, TMS, 1980), pp. 257–265
2.
Zurück zum Zitat M. Koizumi, Hot Isostatic Pressing Theory and Applications (Elsevier Applied Science, Osaka, Japan, 1991), pp. 11–187 M. Koizumi, Hot Isostatic Pressing Theory and Applications (Elsevier Applied Science, Osaka, Japan, 1991), pp. 11–187
3.
Zurück zum Zitat M. Lamberigts, E. Diderrich, D. Coutsouradis, E. de Lamotte, J.M. Drapier, E. deridder, Hip’ing various precision cast engine components in nickel-base superalloys, in Superalloy 1980 (Warrendale, PA, TMS, 1980), pp. 285–294 M. Lamberigts, E. Diderrich, D. Coutsouradis, E. de Lamotte, J.M. Drapier, E. deridder, Hip’ing various precision cast engine components in nickel-base superalloys, in Superalloy 1980 (Warrendale, PA, TMS, 1980), pp. 285–294
4.
Zurück zum Zitat R.A. Stevens, P.E.J. Flewitt, Removal of casting porosity in superalloy IN738 using hydrostatic pressure sintering. Metal Sci. 14, 81–88 (1980)CrossRef R.A. Stevens, P.E.J. Flewitt, Removal of casting porosity in superalloy IN738 using hydrostatic pressure sintering. Metal Sci. 14, 81–88 (1980)CrossRef
5.
Zurück zum Zitat R.G. Carlson, Cast 625 Hot Isostatic Pressing (HIP) Parameters-A Statistically Designed Study, Superalloys 718, 625, and Various Derivatives, ed. by E.A. Loria (Warrendale, PA, TMS, 1991), pp. 97–106 R.G. Carlson, Cast 625 Hot Isostatic Pressing (HIP) Parameters-A Statistically Designed Study, Superalloys 718, 625, and Various Derivatives, ed. by E.A. Loria (Warrendale, PA, TMS, 1991), pp. 97–106
6.
Zurück zum Zitat H. He, Hot isostatic pressing treatment of cast Ni-based superalloy. Acta Metall. Sin. 38, 1199–1202 (2002) H. He, Hot isostatic pressing treatment of cast Ni-based superalloy. Acta Metall. Sin. 38, 1199–1202 (2002)
7.
Zurück zum Zitat P. Wangyao, S. Polsilapa, E. Nisaratanaporn, The application of hot isostatic pressing process to rejuvenate serviced cast superalloy turbine blades. Acta Metall. Slov. 11, 196–206 (2005) P. Wangyao, S. Polsilapa, E. Nisaratanaporn, The application of hot isostatic pressing process to rejuvenate serviced cast superalloy turbine blades. Acta Metall. Slov. 11, 196–206 (2005)
8.
Zurück zum Zitat P. Wangyao, G. Lothongkum, V. Krongtong, S. Pailai, S. Polsilapa, Effect of heat treatment after HIP process on microstructural refurbishment in cast nickel-based superalloy IN-738. J. Met. Mater. Miner. 15, 69–79 (2005) P. Wangyao, G. Lothongkum, V. Krongtong, S. Pailai, S. Polsilapa, Effect of heat treatment after HIP process on microstructural refurbishment in cast nickel-based superalloy IN-738. J. Met. Mater. Miner. 15, 69–79 (2005)
9.
Zurück zum Zitat P. Wangyao, W. Homkrajai, V. Krongtong, N. Panich, G. Lothongkum, OM study of effect of HIP and heat treatment on microstructural restoration in cast nickel based superalloy, IN-738. J. Met. Mater. Miner. 17, 51–56 (2007) P. Wangyao, W. Homkrajai, V. Krongtong, N. Panich, G. Lothongkum, OM study of effect of HIP and heat treatment on microstructural restoration in cast nickel based superalloy, IN-738. J. Met. Mater. Miner. 17, 51–56 (2007)
10.
Zurück zum Zitat P. Wangyao, V. Krongtong, W. Homkrajai, N. Panich, G. Lothongkum, OM study of effect of HIP and heat treatment on microstructural restoration in cast nickel-based superalloy GTD-111. J. Met. Mater. Miner. 17, 87–92 (2007) P. Wangyao, V. Krongtong, W. Homkrajai, N. Panich, G. Lothongkum, OM study of effect of HIP and heat treatment on microstructural restoration in cast nickel-based superalloy GTD-111. J. Met. Mater. Miner. 17, 87–92 (2007)
11.
Zurück zum Zitat C.-N. Wei, H.-Y. Bor, L. Chang, Effect of hot isostatic pressing on microstructure and mechanical properties of CM-681LC nickel-base superalloy using microcast. Mater. Trans. 49, 193–201 (2008)CrossRef C.-N. Wei, H.-Y. Bor, L. Chang, Effect of hot isostatic pressing on microstructure and mechanical properties of CM-681LC nickel-base superalloy using microcast. Mater. Trans. 49, 193–201 (2008)CrossRef
12.
Zurück zum Zitat S.H. Chang, K.T. Huang, C.M. Liu, Effect of HIP temperature on microstructure and tensile properties of 713LC cast superalloy. Int. J. Cast Met. Res. 24, 113–117 (2011)CrossRef S.H. Chang, K.T. Huang, C.M. Liu, Effect of HIP temperature on microstructure and tensile properties of 713LC cast superalloy. Int. J. Cast Met. Res. 24, 113–117 (2011)CrossRef
13.
Zurück zum Zitat A.G. Beresnev, Effect of hot isostatic pressing on the structure and properties of cast polycrystalline gas-turbine blades made of nickel superalloys. Russ. Metall. 5, 396–403 (2012)CrossRef A.G. Beresnev, Effect of hot isostatic pressing on the structure and properties of cast polycrystalline gas-turbine blades made of nickel superalloys. Russ. Metall. 5, 396–403 (2012)CrossRef
14.
Zurück zum Zitat Yu. Zhou, Z. Zhang, Z. Zhao, O. Zhang, Effects of HIP temperature on the microstructural evolution and property restoration of a Ni-based superalloy. J. Mater. Eng. Perform. 22, 215–222 (2013)CrossRef Yu. Zhou, Z. Zhang, Z. Zhao, O. Zhang, Effects of HIP temperature on the microstructural evolution and property restoration of a Ni-based superalloy. J. Mater. Eng. Perform. 22, 215–222 (2013)CrossRef
15.
Zurück zum Zitat J. Li, C. Yuan, J. Guo, J. Hou, L. Zhou, Effect of hot isostatic pressing on microstructure of cast gas-turbine vanes of K452 alloy. Prog. Nat. Sci. Mater. Int. 24, 631–636 (2014)CrossRef J. Li, C. Yuan, J. Guo, J. Hou, L. Zhou, Effect of hot isostatic pressing on microstructure of cast gas-turbine vanes of K452 alloy. Prog. Nat. Sci. Mater. Int. 24, 631–636 (2014)CrossRef
16.
Zurück zum Zitat S.H. Chang, S.C. Lee, T.P. Tang, H.H. Ho, Effects of temperature of HIP process on characteristics of Inconel 718 superalloy. Int. J. Cast Met. Res. 19, 175–180 (2006)CrossRef S.H. Chang, S.C. Lee, T.P. Tang, H.H. Ho, Effects of temperature of HIP process on characteristics of Inconel 718 superalloy. Int. J. Cast Met. Res. 19, 175–180 (2006)CrossRef
17.
Zurück zum Zitat S.H. Chang, S.C. Lee, T.P. Tang, H.H. Ho, Evaluation of HIP pressure on Inconel 718 superalloy. Int. J. Cast Met. Res. 19, 181–187 (2006)CrossRef S.H. Chang, S.C. Lee, T.P. Tang, H.H. Ho, Evaluation of HIP pressure on Inconel 718 superalloy. Int. J. Cast Met. Res. 19, 181–187 (2006)CrossRef
18.
Zurück zum Zitat S.-H. Chang, S.-C. Lee, T.-P. Tang, H.-H. Ho, Influences of Soaking time in hot isostatic pressing on strength of Inconel 718 superalloy. Mater. Trans. 47, 426–432 (2006)CrossRef S.-H. Chang, S.-C. Lee, T.-P. Tang, H.-H. Ho, Influences of Soaking time in hot isostatic pressing on strength of Inconel 718 superalloy. Mater. Trans. 47, 426–432 (2006)CrossRef
19.
Zurück zum Zitat S.-H. Chang, S.-C. Lee, T.-P. Tang, H.-H. Ho, J.-K. Chen, Improvement in the microstructure and tensile properties of Inconel 718 superalloy by HIP treatment. Mater. Trans. 47, 2877–2881 (2006)CrossRef S.-H. Chang, S.-C. Lee, T.-P. Tang, H.-H. Ho, J.-K. Chen, Improvement in the microstructure and tensile properties of Inconel 718 superalloy by HIP treatment. Mater. Trans. 47, 2877–2881 (2006)CrossRef
20.
Zurück zum Zitat S.-H. Chang, In-situ TEM observation of γ′, γ″ and δ precipitations on Inconel 718 superalloy through HIP treatment. J. Alloy. Compd. 486, 716–721 (2009)CrossRef S.-H. Chang, In-situ TEM observation of γ′, γ″ and δ precipitations on Inconel 718 superalloy through HIP treatment. J. Alloy. Compd. 486, 716–721 (2009)CrossRef
21.
Zurück zum Zitat S.-H. Chang, S.-C. Lee, K.-T. Huang, Influences of & γ′′ and δ; precipitations on the microstructural properties of 718 Alloy through HIP, solid-solution, and different aging heat treatments. Mater. Trans. 51, 1683–1688 (2010)CrossRef S.-H. Chang, S.-C. Lee, K.-T. Huang, Influences of & γ′′ and δ; precipitations on the microstructural properties of 718 Alloy through HIP, solid-solution, and different aging heat treatments. Mater. Trans. 51, 1683–1688 (2010)CrossRef
22.
Zurück zum Zitat G. Appa Rao, M. Kumar, M. Srinivas, D.S. Sarma, Effect of standard heat treatment on the microstructure and mechanical properties of hot isostatically pressed superalloy Inconel 718. Mater. Sci. Eng. A355, 114–125 (2003) G. Appa Rao, M. Kumar, M. Srinivas, D.S. Sarma, Effect of standard heat treatment on the microstructure and mechanical properties of hot isostatically pressed superalloy Inconel 718. Mater. Sci. Eng. A355, 114–125 (2003)
23.
Zurück zum Zitat Z. Xiao-Ming, L. Xin, C. Jing, H. Wei-Dong, HIP treatment of superalloy Rene88DT prepared by laser rapid forming. Chin. J. Nonferrous Met. 18, 1446–1452 (2008) Z. Xiao-Ming, L. Xin, C. Jing, H. Wei-Dong, HIP treatment of superalloy Rene88DT prepared by laser rapid forming. Chin. J. Nonferrous Met. 18, 1446–1452 (2008)
24.
Zurück zum Zitat J.R. May, M.C. Hardy, M.R. Bache, D.D. Kaylor, Microstructure and mechanical properties of an advanced nickel-based superalloy in the As-HIP form. Adv. Mater. Res. 278, 265–270 (2011)CrossRef J.R. May, M.C. Hardy, M.R. Bache, D.D. Kaylor, Microstructure and mechanical properties of an advanced nickel-based superalloy in the As-HIP form. Adv. Mater. Res. 278, 265–270 (2011)CrossRef
25.
Zurück zum Zitat G. Appa Rao, D.V.V. Satyanarayana, Influence of HIP on microstructure and mechanical properties of superalloy Udimet 720LI. Mater. Sci. Technol. 27, 478–486 (2011)CrossRef G. Appa Rao, D.V.V. Satyanarayana, Influence of HIP on microstructure and mechanical properties of superalloy Udimet 720LI. Mater. Sci. Technol. 27, 478–486 (2011)CrossRef
26.
Zurück zum Zitat J.-C. Chang, Y.-H. Yun, C. Choi, J.-C. Kim, Development of microstructure and mechanical properties of a Ni-base single-crystal superalloy by hot-isostatic pressing. J. Mater. Eng. Perform. 12, 420–425 (2003)CrossRef J.-C. Chang, Y.-H. Yun, C. Choi, J.-C. Kim, Development of microstructure and mechanical properties of a Ni-base single-crystal superalloy by hot-isostatic pressing. J. Mater. Eng. Perform. 12, 420–425 (2003)CrossRef
27.
Zurück zum Zitat H. Mei, L. Yu-Shi, Effect of HIP on microstructures and properties of DD3 single crystal superalloy. Mater. Eng. 8, 40–43 (2008) H. Mei, L. Yu-Shi, Effect of HIP on microstructures and properties of DD3 single crystal superalloy. Mater. Eng. 8, 40–43 (2008)
28.
Zurück zum Zitat B.B. Seth, Superalloys—the utility gas turbine perspective, in Superalloy 2000, ed. by T.M. Pollock, R.D. Kissinger, R.B. Bowman, K.A. Green, M. McLean, S. Olson, J.J. Schirra (TMS, 2000), pp. 3–16 B.B. Seth, Superalloys—the utility gas turbine perspective, in Superalloy 2000, ed. by T.M. Pollock, R.D. Kissinger, R.B. Bowman, K.A. Green, M. McLean, S. Olson, J.J. Schirra (TMS, 2000), pp. 3–16
29.
Zurück zum Zitat I. Lopes-Galilea, S. Huth, M. Bartsch, W. Theisen, Effect of HIP parameters on the microstructural evolution of a single Ni-based superalloy. Adv. Mater. Res. 278, 72–77 (2011)CrossRef I. Lopes-Galilea, S. Huth, M. Bartsch, W. Theisen, Effect of HIP parameters on the microstructural evolution of a single Ni-based superalloy. Adv. Mater. Res. 278, 72–77 (2011)CrossRef
30.
Zurück zum Zitat A. Epishin, B. Fedelich, T. Link, T. Feldmann, I.L. Svetlov, Pore annihilation in a single-crystal nickel-base superalloy during hot isostatic pressing: experiment and modeling. Mater. Sci. Eng., A 586, 342–349 (2013)CrossRef A. Epishin, B. Fedelich, T. Link, T. Feldmann, I.L. Svetlov, Pore annihilation in a single-crystal nickel-base superalloy during hot isostatic pressing: experiment and modeling. Mater. Sci. Eng., A 586, 342–349 (2013)CrossRef
31.
Zurück zum Zitat L. Kunz, P. Lukas, R. Konecna, S. Fintova, Castings defects and high temperature fatigue life of IN 713LC superalloy. Int. J. Fatigue 41, 47–51 (2002)CrossRef L. Kunz, P. Lukas, R. Konecna, S. Fintova, Castings defects and high temperature fatigue life of IN 713LC superalloy. Int. J. Fatigue 41, 47–51 (2002)CrossRef
32.
Zurück zum Zitat X. Wang, Z. Zhao, Y. Zhang, F. Zhao, Q. Mao, W. Tian, Discussion on closing mechanism of TC10 alloy casting defects under HIP. Foundry, 60, 731–734 (2011) X. Wang, Z. Zhao, Y. Zhang, F. Zhao, Q. Mao, W. Tian, Discussion on closing mechanism of TC10 alloy casting defects under HIP. Foundry, 60, 731–734 (2011)
33.
Zurück zum Zitat H. Kaftelen, A. Baldan, Comparative creep damage assessments using the various models. J. Mater. Sci. 39, 4199–4200 (2004)CrossRef H. Kaftelen, A. Baldan, Comparative creep damage assessments using the various models. J. Mater. Sci. 39, 4199–4200 (2004)CrossRef
34.
Zurück zum Zitat H. Wang, Z. Li, Stability and shrinkage of a cavity in stressed grain. J. Appl. Phys. 95, 6025–6031 (2004)CrossRef H. Wang, Z. Li, Stability and shrinkage of a cavity in stressed grain. J. Appl. Phys. 95, 6025–6031 (2004)CrossRef
35.
Zurück zum Zitat Y. Zhou, Z. Zhang, Z.H. Zhao, Q.P. Zhong, Healing behaviour of creep induced cavities during hot isostatic pressing of nickel based superalloy. Mater. Sci. Technol. 28, 1018–1021 (2012)CrossRef Y. Zhou, Z. Zhang, Z.H. Zhao, Q.P. Zhong, Healing behaviour of creep induced cavities during hot isostatic pressing of nickel based superalloy. Mater. Sci. Technol. 28, 1018–1021 (2012)CrossRef
36.
Zurück zum Zitat J. Li, C. Yuan, J. Guo, J. Hou, L. Zhou, Effect of hot isostatic pressing (HIP) on the microstructure of cast turbine discs made of K417G alloy. Mater. Sci. Forum 816, 557–561 (2015)CrossRef J. Li, C. Yuan, J. Guo, J. Hou, L. Zhou, Effect of hot isostatic pressing (HIP) on the microstructure of cast turbine discs made of K417G alloy. Mater. Sci. Forum 816, 557–561 (2015)CrossRef
37.
Zurück zum Zitat X.Z. Qin, J.T. Guo, C. Yuan, J.S. Hou, H.Q. Ye, Precipitation and thermal instability of M23C6 carbide in a cast Ni-base superalloy K452. Mater. Lett. 62, 258–261 (2008)CrossRef X.Z. Qin, J.T. Guo, C. Yuan, J.S. Hou, H.Q. Ye, Precipitation and thermal instability of M23C6 carbide in a cast Ni-base superalloy K452. Mater. Lett. 62, 258–261 (2008)CrossRef
38.
Zurück zum Zitat X.Z. Qin, J.T. Guo, C. Yuan, J.S. Hou, L.Z. Zhou, H.Q. Ye, Long-term thermal exposure responses of the microstructure and properties of a cast Ni-base superalloy. Mater. Sci. Eng., A 543, 121–128 (2012)CrossRef X.Z. Qin, J.T. Guo, C. Yuan, J.S. Hou, L.Z. Zhou, H.Q. Ye, Long-term thermal exposure responses of the microstructure and properties of a cast Ni-base superalloy. Mater. Sci. Eng., A 543, 121–128 (2012)CrossRef
39.
Zurück zum Zitat C. Yuan, J. Guo, C. Liu, J. Hou, G. Li, The influence of the re-melting times on microstructure and mechanical properties for revert alloy K452. Mater. Sci. Forum 747–748, 715–722 (2013)CrossRef C. Yuan, J. Guo, C. Liu, J. Hou, G. Li, The influence of the re-melting times on microstructure and mechanical properties for revert alloy K452. Mater. Sci. Forum 747–748, 715–722 (2013)CrossRef
40.
Zurück zum Zitat L. Muller, U. Glatzel, M.F. Kniepmeier, Modeling thermal misfit stresses in nickel-base superalloy containing high volume fraction of γ′ phase. Acta Metall. Mater. 40, 1321–1327 (1992)CrossRef L. Muller, U. Glatzel, M.F. Kniepmeier, Modeling thermal misfit stresses in nickel-base superalloy containing high volume fraction of γ′ phase. Acta Metall. Mater. 40, 1321–1327 (1992)CrossRef
Metadaten
Titel
On Healing Mechanism of Cast Porosities in Cast Ni-Based Superalloy by Hot Isostatic Pressing
verfasst von
Chao Yuan
Jie Li
Kai-Xin Dong
Jian-Ting Guo
Copyright-Jahr
2017
Verlag
Springer International Publishing
DOI
https://doi.org/10.1007/978-3-319-52333-0_24

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.