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Metallurgical and Materials Transactions A
Erschienen in: Metallurgical and Materials Transactions A 10/2020

01.08.2020

On the Joint Formation and Interfacial Microstructure of Cold Metal Transfer Cycle Step Braze Welding of Aluminum to Steel Butt Joint

verfasst von: James Chen, Babak Shalchi Amirkhiz, Ruby Zhang, Brian Rona

Erschienen in: Metallurgical and Materials Transactions A | Ausgabe 10/2020

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Abstract

Cold metal transfer cycle step braze welding process was modified to successfully produce an aluminum alloy/Zn-coated steel linear joint with a closed square butt joint configuration. The braze-welded joint shows wide-spreading and low wetting angle of molten filler alloy on both sides of the steel. The butt joint is formed by the overlapping of individual spot braze welds during cold metal transfer cycle step braze welding. The microstructure at the front, backside, and face side interface of the Al/steel joint were characterized in terms of the crystal structure, morphology, and thickness of intermetallic compounds by scanning electron microscopy, analytical transmission electron microscopy, and energy dispersive X-ray spectroscopy. The interfacial structure of Al/τ5(H)-Al8Fe2Si(film-like)/θ-Al3Fe(rod-like)/θ-Al3Fe(500 nm)/η-Al5Fe2(2.5 µm)/Fe is formed at the front interface associated with high-temperature interaction between liquid Al alloy and Zn-coated steel. On the contrary, Al/τ5(C)-Al8(Fe,Mn)2Si/τ5(H)-Al8Fe2Si/θ-Al3Fe(1.2 µm)/η-Al5Fe2(500 nm)/Fe is present at the backside interface associated with relatively low-temperature interaction between liquid Al alloy and Zn-coated steel. The intermetallic compounds and morphology at the face interface associated with medium temperature interaction are similar to those at the backside interface. However, the thickness of the η-Al5Fe2 layer is only 220 nm, which is caused as a result of the interaction of molten Al filler alloy with the bare steel sheared surface without Zn coating. The mechanism for the formation of varied intermetallic compounds at the different interfaces is discussed.
Vorheriger Artikel Study on the Microstructure and Compression of Composite Metal Foam Core Sandwich Panels
Nächster Artikel Evaluation of the Effect of Rare Earth Alloying Additions on the Hot Tearing Susceptibility of Aluminum Alloy 7150 During Rapid Solidification

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Metadaten
Titel
On the Joint Formation and Interfacial Microstructure of Cold Metal Transfer Cycle Step Braze Welding of Aluminum to Steel Butt Joint
verfasst von
James Chen
Babak Shalchi Amirkhiz
Ruby Zhang
Brian Rona
Publikationsdatum
01.08.2020
Verlag
Springer US
Erschienen in
Metallurgical and Materials Transactions A / Ausgabe 10/2020
Print ISSN: 1073-5623
Elektronische ISSN: 1543-1940
DOI
https://doi.org/10.1007/s11661-020-05917-8

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