nach oben

The International Journal of Advanced Manufacturing Technology

Erschienen in:

19.06.2019 | ORIGINAL ARTICLE

Optimization of cutter orientation for multi-axis NC machining based on minimum energy consumption of motion axes

verfasst von: Baohai Wu, Mancang Liang, Feiyan Han, Ying Zhang

Erschienen in: The International Journal of Advanced Manufacturing Technology | Ausgabe 5-8/2019

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config

KI-gestützte Suche

Aus

Abstract

A cutter axis optimization method for multi-axis machining based on minimum energy consumption of motion axes is presented in this paper to avoid the unstable running status of the machine tool induced by unreasonable cutter directions in multi-axis machining of sculptured surfaces. Firstly, a mathematic model based on minimum energy consumption of motion axes of the machine tool is established to achieve minimum energy consumption of the machine tool feed system. Secondly, the feasible space meeting the requirements of collision avoidance of the cutter orientation and the travel limit of each movement axis are constructed in the machine tool coordinate system, and the change of rotation axis angle of the machine tool is restrained by introducing the rule curve of sinusoidal acceleration. Then, the smooth feasible cutter axis sequences are obtained with no rigid impact or flexible impact on the machine tool. Finally, a machining experiment is carried out, and the results show that the presented method can save the energy consumption of the feed system by an average of 3.36% as well as smoothing the cutting process.

Vorheriger Artikel Research on the fabrication and grinding performance of 3-dimensional controllable abrasive arrangement wheels

Nächster Artikel Extending lean frontiers: a kaizen case study in an Italian MTO manufacturing company

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

über 102.000 Bücher
über 537 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Finance + Banking
Management + Führung
Marketing + Vertrieb
Maschinenbau + Werkstoffe
Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

über 67.000 Bücher
über 390 Zeitschriften

aus folgenden Fachgebieten:

Automobil + Motoren
Bauwesen + Immobilien
Business IT + Informatik
Elektrotechnik + Elektronik
Energie + Nachhaltigkeit
Maschinenbau + Werkstoffe

Jetzt Wissensvorsprung sichern!

Jetzt informieren

Jun C, Cha K, Lee Y (2003) Optimizing tool orientations for 5-axis machining by configuration-space search method [J]. Comput Aided Des 35(6):549–566CrossRef

Makhanov S, Munlin M (2007) Optimal sequencing of rotation angles for five-axis machining [J]. Int J Adv Manuf Technol 35(1–2):41–54CrossRef

Barakchi Fard J, Feng H (2009) Effect of tool tilt angle on machining strip width in five-axis flat-end milling of free-form surfaces [J]. Int J Adv Manuf Technol 44(3–4):211–222CrossRef

Zhao J, Zhong B, Zuo Q (2013) Tool orientation planning for five-axis cnc machining of open free-form surfaces [J]. J Syst Sci Complex 26(5):667–675CrossRef

Gong H, Fengzhou Fang XTH (2010) Optimization of tool positions locally based on the BCELTP for 5-axis machining of free-form surfaces [J]. Comput Aided Des 42(6):558–570CrossRef

Yoon JH, Pottmann H, Lee YS (2003) Locally optimal cutting positions for 5-axis sculptured surface machining [J]. Comput Aided Des 35(1):69–81CrossRef

Mi Z, Yuan C-M, Ma X, Shen L-Y (2016) Tool orientation optimization for 5-axis machining with C-space method [J]. Int J Adv Manuf Technol:1–13

Wang J, Zhang D, Luo M (2013) A global tool orientation optimization method for five-axis CNC machining of sculptured surfaces [J]. Acta Aeronautica et Astronautica Sinica 34(6):1452–1462CrossRef

Wang N, Tang K (2007) Automatic generation of gouge-free and angular-velocity-compliant five-axis toolpath [J]. Comput Aided Des 39(10):841–852CrossRef

10.

Sun Y, Bao Y, Kang K, Guo D (2013) A cutter orientation modification method for five-axis ball-end machining with kinematic constraints [J]. Int J Adv Manuf Technol 67(9):2863–2874CrossRef

11.

Fleising RV, Spence AD (2001) A constant feed and reduced angular acceleration interpolation algorithm for multi-axis machining [J]. Comput Aided Des 33:1–15CrossRef

12.

Chen L, Xu K, Tang K (2015) Collision-free tool orientation optimization in five-axis machining of bladed disk [J]. J Comput Des Eng 13(4):197–205

13.

Sencer B, Altintas Y, Croft CEA (2008) Feed optimization for 5 axes CNC machine tools with drive constraints [J]. Int J Mach Tools Manuf 48:733–745CrossRef

14.

Ho M, Hwang Y, Hu C (2003) Five-axis tool orientation smoothing using quaternion interpolation algorithm [J]. Int J Mach Tools Manuf 43(12):1259–1267CrossRef

15.

Li X, Ren J et al (2014) Tool axis planning for five-axis machining of complex channel parts [J]. Acta Aeronautica et Astronautica Sinica 35(9):2641–2651

16.

Sun Y, Xu J, Jin C, Guo D (2016) Smooth tool path generation for 5-axis machining of triangular mesh surface with nonzero genus [J]. Comput Aided Des 79:60–74CrossRef

17.

Castagnetti C, Duc E, Ray P (2008) The domain of admissible orientation concept: a new method for five-axis tool path optimisation [J]. Comput Aided Des 40(9):938–950CrossRef

18.

Xu K, Luo M, Tang K (2016) Machine based energy-saving tool path generation for five-axis end milling of freeform surfaces [J]. J Clean Prod 139:1207–1223CrossRef

19.

Hibbeler RC (2013) Statics-twelfth edition[M]

20.

Uicker J, Pennock G, Shigley J (2010) Theory of machines and mechanisms [M]. Oxford University Press

21.

Wu B, Liang M, Zhang Y, Luo M (2018) Tool selection of multi-axis machining for channel parts with sculptured surface [J]. J Mech Eng 54(3):117–124CrossRef

Titel: Optimization of cutter orientation for multi-axis NC machining based on minimum energy consumption of motion axes
verfasst von: Baohai Wu
Mancang Liang
Feiyan Han
Ying Zhang
Publikationsdatum: 19.06.2019
Verlag: Springer London
Erschienen in: The International Journal of Advanced Manufacturing Technology / Ausgabe 5-8/2019
Print ISSN: 0268-3768
Elektronische ISSN: 1433-3015
DOI: https://doi.org/10.1007/s00170-019-03926-5

Premium Partner

Marktübersichten

Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.

Zur Marktübersicht

Springer Professional

Abstract

Bitte loggen Sie sich ein, um Zugang zu Ihrer Lizenz zu erhalten.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Springer Professional "Technik"

Weitere Artikel der Ausgabe 5-8/2019

Improving the cutting rate in turning operations of flexible stepped shafts with a linear parameter-varying controller using the electromagnetic actuator

Effect of selective laser melting process parameters on microstructure and mechanical properties of 316L stainless steel helical micro-diameter spring

Fabrication and evaluation of electroplated Ni–diamond and Ni–B–diamond milling tools with a high density of diamond particles

High-yield production of graphene flakes using a novel electrochemical/mechanical hybrid exfoliation

Intelligent selective disassembly planning based on disassemblability characteristics of product components

Modelling of the temperature and residual stress fields during 3D printing of polymer composites

Premium Partner

Marktübersichten