Skip to main content

2014 | OriginalPaper | Buchkapitel

Optimization of Single Point Machining Parameters for Minimum Energy Utilization

verfasst von : Ardamanbir Singh Sidhu, Sehijpal Singh, Paramjit Singh Bilga

Erschienen in: Proceedings of the International Conference on Research and Innovations in Mechanical Engineering

Verlag: Springer India

Aktivieren Sie unsere intelligente Suche um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

In the present research, a tractor part (king pin) was considered for single point machining. Keeping in view the product dimensions and capability of existing machine in the given industry, optimum cutting parameters for minimum energy consumption were recommended by using process window optimization technique. The recommended parameters were depth of cut 2.5 mm, cutting velocity 172 m/min, spindle rpm 1,273, feed rate 0.4 mm/rev, and cutting time 0.52 min resulting in energy consumed per volume of 4.9 Ws/mm3. All these parameters were available on existing machine. This enabled the manufacturer to easily upgrade the changes without incurring additional cost like replacement of existing machine by more energy efficient machine like CNC. This method implemented in industry proved that energy consumed per volume of material removed decreased by 12.5 % and production rate increased by 48.5 %. The research therefore presents a simple methodology which can be easily implemented on single point machining process in any industry to obtain optimum parameters not only for minimizing energy consumption but also for increasing production rate and enhancing Green machining.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literatur
Zurück zum Zitat Deif MA (2011) A system model for green manufacturing. Adv Prod Eng Manag 6:27–36 Deif MA (2011) A system model for green manufacturing. Adv Prod Eng Manag 6:27–36
Zurück zum Zitat Dhamus J, Gutowski T (2004) an environmental analysis of machining. In: ASME international mechanical engineering congress (IMECE 2004-62600) and R&D expo, pp 1–10, Anaheim, California Dhamus J, Gutowski T (2004) an environmental analysis of machining. In: ASME international mechanical engineering congress (IMECE 2004-62600) and R&D expo, pp 1–10, Anaheim, California
Zurück zum Zitat Kalpakjian S, Schmid SR (2009) Manufacturing engineering and technology, 4th edn. Pearson Education, inc. and Dorling Kindersley Publishing Inc. Delhi, pp 571–578 Kalpakjian S, Schmid SR (2009) Manufacturing engineering and technology, 4th edn. Pearson Education, inc. and Dorling Kindersley Publishing Inc. Delhi, pp 571–578
Zurück zum Zitat Mativenga PT, Rajemi MF (2011) Calculation of optimum cutting parameters based on minimum energy footprint. CIRP Ann Manuf Technol 60:149–152CrossRef Mativenga PT, Rajemi MF (2011) Calculation of optimum cutting parameters based on minimum energy footprint. CIRP Ann Manuf Technol 60:149–152CrossRef
Zurück zum Zitat Mori M, Fujishima M, Inamasu Y, Oda Y (2011) A study on energy efficiency improvement for machine tools. CIRP Ann Manuf Technol 60:145–148CrossRef Mori M, Fujishima M, Inamasu Y, Oda Y (2011) A study on energy efficiency improvement for machine tools. CIRP Ann Manuf Technol 60:145–148CrossRef
Zurück zum Zitat Neugebauer R, Schubert A, Reichmann B, Dix M (2011) Influence exerted by tool properties on the energy efficiency during drilling and turning operations. CIRP J Manufact Sci Technol 4:161–169CrossRef Neugebauer R, Schubert A, Reichmann B, Dix M (2011) Influence exerted by tool properties on the energy efficiency during drilling and turning operations. CIRP J Manufact Sci Technol 4:161–169CrossRef
Zurück zum Zitat Rajemi MF (2010) Energy analysis in turning and milling. Ph.D. dissertation, School of Mechanical, Aerospace and Civil Engineering, University of Manchester, Manchester, UK Rajemi MF (2010) Energy analysis in turning and milling. Ph.D. dissertation, School of Mechanical, Aerospace and Civil Engineering, University of Manchester, Manchester, UK
Zurück zum Zitat Rajemi MF, Mativenga PT, Aramcharoen A (2010) Sustainable machining: selection of optimum turning conditions based on minimum energy considerations. J Clean Prod 18:1059–1065CrossRef Rajemi MF, Mativenga PT, Aramcharoen A (2010) Sustainable machining: selection of optimum turning conditions based on minimum energy considerations. J Clean Prod 18:1059–1065CrossRef
Zurück zum Zitat SECO (2012) Turning. Catalogue and technical guide. Vyoma Graphics, Pune SECO (2012) Turning. Catalogue and technical guide. Vyoma Graphics, Pune
Zurück zum Zitat Stephenson DA, Agapiou JS (2006) Metal cutting theory and practice, 2nd edn. CRC Press Taylor and Francis group, Boca Raton, FL, pp 523 Stephenson DA, Agapiou JS (2006) Metal cutting theory and practice, 2nd edn. CRC Press Taylor and Francis group, Boca Raton, FL, pp 523
Metadaten
Titel
Optimization of Single Point Machining Parameters for Minimum Energy Utilization
verfasst von
Ardamanbir Singh Sidhu
Sehijpal Singh
Paramjit Singh Bilga
Copyright-Jahr
2014
Verlag
Springer India
DOI
https://doi.org/10.1007/978-81-322-1859-3_19

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.