Prickly polyaniline nano/microstructures as the efficient counter electrode materials for dye-sensitized solar cells

Two kinds of prickly polyaniline samples, prickly polyaniline nanorods and microgranules, are prepared through the chemically oxidative polymerization method by regulating the concentration of aniline. Scanning electron microscopy images indicate that the diameter of prickly polyaniline nanorods (PPNRs) is about 80 nm and the size of prickly polyaniline microgranules (PPMGs) is about 400 nm. The as-prepared prickly polyaniline samples are subsequently explored as the Pt-free counter electrode materials for dye-sensitized solar cells (DSCs). Electrochemical impedance spectroscopy and cyclic voltammetry measurements demonstrate that PPNR electrode displays superior electrocatalytic activity for the I₃ ⁻ reduction reaction to PPMG electrode, which can be attributed to the unique prickly nanorod structure that provides abundant electrocatalytic active sites and the fast charge transport pathway simultaneously. As a consequence, the DSC fabricated with PPNR counter electrode achieves a high conversion efficiency of 6.86% under illumination of 100 mW cm⁻², which is close to the efficiency of a Pt electrode-based device. This work presents a promising way to develop Pt-free and high-efficiency counter electrode in DSCs.