Skip to main content
Erschienen in: Production Engineering 6/2017

10.11.2017 | Production Process

Reusable unit process life cycle inventory for manufacturing: grinding

verfasst von: Barbara Linke, Michael Overcash

Erschienen in: Production Engineering | Ausgabe 6/2017

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

This paper is a part of a series in which the goal is to provide users with calculation tools to estimate the energy use and mass loss of one unit process in a full manufacturing line. It is known as a unit process life cycle inventory (UPLCI). As such, this information is reusable in a wide range of products made of different materials. Grinding is the first UPLCI in this series, which is in the mass reduction category of the taxonomy of manufacturing processes. The energy calculations are not limited to the active or tip grinding energy, but include idle and basic energy values. In addition, an example calculation is provided to assist the UPLCI reader. The UPLCI can then be connected to others to estimate whole product manufacturing sequences.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat Overcash M (1995) Evolving concepts in life cycle analyses. In: Cleaner technologies and cleaner products for sustainable development. NATO ASI Series. Springer, New York, pp 455–470CrossRef Overcash M (1995) Evolving concepts in life cycle analyses. In: Cleaner technologies and cleaner products for sustainable development. NATO ASI Series. Springer, New York, pp 455–470CrossRef
2.
Zurück zum Zitat Overcash M, Twomey J, Kalla D (2009) Unit process life cycle inventory for product manufacturing operations. ASME 2009 International Manufacturing Science and Engineering Conference, vol 1, West Lafayette, Indiana, USA, October 4–7, 2009, doi:10.1115/MSEC2009-84065 Overcash M, Twomey J, Kalla D (2009) Unit process life cycle inventory for product manufacturing operations. ASME 2009 International Manufacturing Science and Engineering Conference, vol 1, West Lafayette, Indiana, USA, October 4–7, 2009, doi:10.1115/MSEC2009-84065
3.
Zurück zum Zitat Kellens K, Dewulf W, Overcash M, Hauschild M, Duflou JR (2011) Methodology for systematic analysis and improvement of manufacturing unit process life-cycle inventory (UPLCI)—CO2PE! initiative (cooperative effort on process emissions in manufacturing). Part 1: methodology description. Int J Life Cycle Assess. doi:10.1007/s11367-011-0340-4 Kellens K, Dewulf W, Overcash M, Hauschild M, Duflou JR (2011) Methodology for systematic analysis and improvement of manufacturing unit process life-cycle inventory (UPLCI)—CO2PE! initiative (cooperative effort on process emissions in manufacturing). Part 1: methodology description. Int J Life Cycle Assess. doi:10.​1007/​s11367-011-0340-4
4.
Zurück zum Zitat Overcash M, Twomey J (2012) Unit Process Life Cycle Inventory (UPLCI)—a structured framework to complete product life cycle studies. In: Proceedings of the 19th CIRP conference on life cycle engineering, Berkeley, CA, USA, May 23–25, 2012, ISBN 978-3-642-29068-8, p 1–4 Overcash M, Twomey J (2012) Unit Process Life Cycle Inventory (UPLCI)—a structured framework to complete product life cycle studies. In: Proceedings of the 19th CIRP conference on life cycle engineering, Berkeley, CA, USA, May 23–25, 2012, ISBN 978-3-642-29068-8, p 1–4
5.
Zurück zum Zitat Ashby MF (2005) Materials selection in mechanical design, Butterworth-Heinemann, Oxford, ISBN 978-0750661683 Ashby MF (2005) Materials selection in mechanical design, Butterworth-Heinemann, Oxford, ISBN 978-0750661683
6.
Zurück zum Zitat DIN 8580 Manufacturing Processes-Terms and Definitions (2003) NA 152 Fundamental Technical Standards Committee, Deutsches Institut fuer Normung DIN 8580 Manufacturing Processes-Terms and Definitions (2003) NA 152 Fundamental Technical Standards Committee, Deutsches Institut fuer Normung
7.
Zurück zum Zitat Kalpakjian S, Schmid S (2010) Manufacturing engineering and technology, 6th edn, Addison-Wesley, Boston, ISBN 978-0136081685 Kalpakjian S, Schmid S (2010) Manufacturing engineering and technology, 6th edn, Addison-Wesley, Boston, ISBN 978-0136081685
8.
Zurück zum Zitat Todd R, Allen K, Alting L (1993) Manufacturing processes reference guide, Industrial Press Inc., New York, ISBN 978-0831130497 Todd R, Allen K, Alting L (1993) Manufacturing processes reference guide, Industrial Press Inc., New York, ISBN 978-0831130497
9.
Zurück zum Zitat National Research Council NRC (1995) Unit manufacturing processes: issues and opportunities in research. The National Academic Press, Washington DC National Research Council NRC (1995) Unit manufacturing processes: issues and opportunities in research. The National Academic Press, Washington DC
10.
Zurück zum Zitat Winter M (2016) Eco-efficiency of grinding processes and systems. Springer, Berlin, ISBN 978-3-319-25203-2CrossRef Winter M (2016) Eco-efficiency of grinding processes and systems. Springer, Berlin, ISBN 978-3-319-25203-2CrossRef
12.
Zurück zum Zitat Graf W, Gibree P (2001) Creep-feed and surface grinding. WST Winterthur Schleiftechnik AG, Switzerland Graf W, Gibree P (2001) Creep-feed and surface grinding. WST Winterthur Schleiftechnik AG, Switzerland
14.
Zurück zum Zitat Aurich J, Carella M, Steffes M (2012) Evaluation of abrasive processes and machines with respect to energy efficiency. In: Proceedings of the 19th CIRP Conference on Life Cycle Engineering, Berkeley, CA, USA, May 23–25, 2012, Springer, ISBN 978-3-642-29068-8 Aurich J, Carella M, Steffes M (2012) Evaluation of abrasive processes and machines with respect to energy efficiency. In: Proceedings of the 19th CIRP Conference on Life Cycle Engineering, Berkeley, CA, USA, May 23–25, 2012, Springer, ISBN 978-3-642-29068-8
15.
Zurück zum Zitat Linke B, Overcash M (2012) Life cycle analysis of grinding. In: Proceedings of the 19th CIRP conference on life cycle engineering, Berkeley, CA, USA, May 23–25, 2012, Springer, ISBN 978-3-642-29068-8, pp 293–298 Linke B, Overcash M (2012) Life cycle analysis of grinding. In: Proceedings of the 19th CIRP conference on life cycle engineering, Berkeley, CA, USA, May 23–25, 2012, Springer, ISBN 978-3-642-29068-8, pp 293–298
16.
Zurück zum Zitat Helletsberger H (2005) Grindology papers G3 Schleifverhaeltnis/G-Faktor, published by Grindology College of Tyrolit Schleifmittelwerke Swarovski K.G., Schwaz, Austria Helletsberger H (2005) Grindology papers G3 Schleifverhaeltnis/G-Faktor, published by Grindology College of Tyrolit Schleifmittelwerke Swarovski K.G., Schwaz, Austria
17.
Zurück zum Zitat Ilio A, Di, Paoletti A, D’Addona D (2009) Characterization and modelling of the grinding process of metal matrix. In: Annals of the CIRP, vol 58/1/2009, pp 291–294 Ilio A, Di, Paoletti A, D’Addona D (2009) Characterization and modelling of the grinding process of metal matrix. In: Annals of the CIRP, vol 58/1/2009, pp 291–294
18.
Zurück zum Zitat Oliveira JFG, Silva EJ, Guo C, Hashimoto F (2009) Industrial challenges in grinding. In: Annals of the CIRP, vol 58/1/2009, pp 663–680 Oliveira JFG, Silva EJ, Guo C, Hashimoto F (2009) Industrial challenges in grinding. In: Annals of the CIRP, vol 58/1/2009, pp 663–680
19.
Zurück zum Zitat Hindustan Machine Tools (2001) Production Technology, McGraw-Hill Education, Bangalore, India, May (cited in Murray. V, Zhao F, Sutherland J (2012), Life cycle analysis of grinding: case study of non-cylindrical computer numerical control grinding via a unit process life cycle inventory approach. Proc I Mech Eng Part B J Eng Manuf 226:1604 Hindustan Machine Tools (2001) Production Technology, McGraw-Hill Education, Bangalore, India, May (cited in Murray. V, Zhao F, Sutherland J (2012), Life cycle analysis of grinding: case study of non-cylindrical computer numerical control grinding via a unit process life cycle inventory approach. Proc I Mech Eng Part B J Eng Manuf 226:1604
20.
Zurück zum Zitat Machinability Data Center Cincinnati OH (1980) Machining data handbook, Sect. 8, vol 2, 3rd edn. Defense Technical Information Center, Virginia Machinability Data Center Cincinnati OH (1980) Machining data handbook, Sect. 8, vol 2, 3rd edn. Defense Technical Information Center, Virginia
21.
Zurück zum Zitat 3M (2014) Handbook cylindrical grinding, 11/2014, published by 3M, Art. No.: W004 E 3M (2014) Handbook cylindrical grinding, 11/2014, published by 3M, Art. No.: W004 E
22.
Zurück zum Zitat Oberg E, Jones F, Horton H, Ryffel H (2012) Machinery’s handbook, 29th edn, Industrial Press, Norwalk, ISBN 978-0831129033 Oberg E, Jones F, Horton H, Ryffel H (2012) Machinery’s handbook, 29th edn, Industrial Press, Norwalk, ISBN 978-0831129033
23.
Zurück zum Zitat Hecker R (2003) Plunge grinding process surface roughness model and process control. PhD thesis, Mechanical Engineering, Georgia Institute of Technology 2003 Hecker R (2003) Plunge grinding process surface roughness model and process control. PhD thesis, Mechanical Engineering, Georgia Institute of Technology 2003
24.
Zurück zum Zitat Malkin S (1981) Grinding cycle optimization. In: Annals of the CIRP 30/1/1981, pp 223–226 Malkin S (1981) Grinding cycle optimization. In: Annals of the CIRP 30/1/1981, pp 223–226
25.
Zurück zum Zitat Zein A (2012) Transition towards energy efficient machine tools. Springer, Berlin, ISBN 978-3-642-32246-4CrossRef Zein A (2012) Transition towards energy efficient machine tools. Springer, Berlin, ISBN 978-3-642-32246-4CrossRef
26.
Zurück zum Zitat Fridriksson L (1979) Non-productive time in conventional metal cutting, Report No. 3, design for manufacturability program. University of Massachusetts, Amherst 1979 Fridriksson L (1979) Non-productive time in conventional metal cutting, Report No. 3, design for manufacturability program. University of Massachusetts, Amherst 1979
27.
Zurück zum Zitat Linke B (2016) Life cycle and sustainability of abrasive tools, Springer, Berlin, ISBN 978-3319283456CrossRef Linke B (2016) Life cycle and sustainability of abrasive tools, Springer, Berlin, ISBN 978-3319283456CrossRef
Metadaten
Titel
Reusable unit process life cycle inventory for manufacturing: grinding
verfasst von
Barbara Linke
Michael Overcash
Publikationsdatum
10.11.2017
Verlag
Springer Berlin Heidelberg
Erschienen in
Production Engineering / Ausgabe 6/2017
Print ISSN: 0944-6524
Elektronische ISSN: 1863-7353
DOI
https://doi.org/10.1007/s11740-017-0768-x

Weitere Artikel der Ausgabe 6/2017

Production Engineering 6/2017 Zur Ausgabe

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.