Skip to main content
main-content

Tipp

Weitere Artikel dieser Ausgabe durch Wischen aufrufen

23.04.2020 | ORIGINAL ARTICLE | Ausgabe 9-10/2020

The International Journal of Advanced Manufacturing Technology 9-10/2020

Simulation and analysis of electron beam welding residual stress in thin-walled high-temperature alloy aeroengine structures

Zeitschrift:
The International Journal of Advanced Manufacturing Technology > Ausgabe 9-10/2020
Autoren:
Xiuli Shen, Kun Gao, Shaojing Dong
Wichtige Hinweise

Highlight

Advanced application background: Design and manufacture of high thrust-weight ratio aeroengines.
Advanced materials for aeroengines: Nickel-base high-temperature alloy (GH4169).
Advanced welding technology: Electron beam welding, a combined ellipsoidal and Gaussian rotating body heat source model.
Application background: Thin-walled welded structures in aeroengines, a full-loop combustor life prediction.
Research method: Numerical modeling, experimental verification, combination of macroscopic and microscopic analysis.

Publisher’s note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Abstract

Electron beam welding (EBW) is widely used to connect thin-walled high-temperature alloy structures in aeroengines. However, the residual stress and deformation caused by the high-temperature gradients generated during welding would affect the rigidity, dimensional stability, and fatigue resistance of the welded structures. The study reported here used a model combining ellipsoidal and Gaussian rotating body heat sources to undertake a numerical simulation of the temperature and residual stress generated during the EBW process. The model was systematically refined by observing and measuring the molten pool morphology. The error rates for key dimensions determining the molten pool shape were less than 6%. With a microscope-based examination, the energy distribution characteristics were detected by the microstructure analysis of grain type and size in different regions to verify the viability of the heat source model. The residual stress of a butt welding was simulated by the proposed heat source model based on the full consideration of a full-loop thin-walled combustor casing structure and material properties. It was found that the average errors for longitudinal and transverse residual stresses of welded joints and their adjacent areas were 10% and 12%, respectively, by comparing with the experimental results. Simultaneously, the low cycle fatigue life of the welded combustor casing would be decreased by 32% considering the influence of welding residual stress. These conclusions can be used as a basis for studying the integrity of thin-walled welded structures in aeroengines.

Bitte loggen Sie sich ein, um Zugang zu diesem Inhalt zu erhalten

Sie möchten Zugang zu diesem Inhalt erhalten? Dann informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 69.000 Bücher
  • über 500 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Umwelt
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Testen Sie jetzt 30 Tage kostenlos.

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 50.000 Bücher
  • über 380 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Umwelt
  • Maschinenbau + Werkstoffe




Testen Sie jetzt 30 Tage kostenlos.

Literatur
Über diesen Artikel

Weitere Artikel der Ausgabe 9-10/2020

The International Journal of Advanced Manufacturing Technology 9-10/2020 Zur Ausgabe

Premium Partner

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen. 

    Bildnachweise