Skip to main content
Erschienen in: Journal of Materials Engineering and Performance 9/2017

05.09.2017

Sintering Response of Aluminum 6061-TiB2 Composite: Effect of Prealloyed and Premixed Matrix

verfasst von: Mahesh Paidpilli, Gaurav Kumar Gupta, Anish Upadhyaya

Erschienen in: Journal of Materials Engineering and Performance | Ausgabe 9/2017

Einloggen

Aktivieren Sie unsere intelligente Suche, um passende Fachinhalte oder Patente zu finden.

search-config
loading …

Abstract

In the present study, Al6061-based alloy and composites were produced using powder metallurgy route. Two different kinds of base powders (prealloyed and premixed 6061Al alloy) were mixed with TiB2 particles in compositions ranging from 0 to 15 vol.%, respectively. The processed powders were compacted at 300 MPa and sintered at 620 °C under N2 atmosphere. The microstructural evolution of prealloyed and premixed 6061Al alloy, at different stages of sintering cycle, was studied using scanning electron microscope and EDS analysis. A comparative study was done between prealloyed- and premixed-based composites on the basis of densification, microstructure, hardness, transverse rupture strength and electrical conductivity as a function of TiB2 content. Results indicated that premixed-based composites have better mechanical properties than prealloyed-based composites.

Sie haben noch keine Lizenz? Dann Informieren Sie sich jetzt über unsere Produkte:

Springer Professional "Wirtschaft+Technik"

Online-Abonnement

Mit Springer Professional "Wirtschaft+Technik" erhalten Sie Zugriff auf:

  • über 102.000 Bücher
  • über 537 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Finance + Banking
  • Management + Führung
  • Marketing + Vertrieb
  • Maschinenbau + Werkstoffe
  • Versicherung + Risiko

Jetzt Wissensvorsprung sichern!

Springer Professional "Technik"

Online-Abonnement

Mit Springer Professional "Technik" erhalten Sie Zugriff auf:

  • über 67.000 Bücher
  • über 390 Zeitschriften

aus folgenden Fachgebieten:

  • Automobil + Motoren
  • Bauwesen + Immobilien
  • Business IT + Informatik
  • Elektrotechnik + Elektronik
  • Energie + Nachhaltigkeit
  • Maschinenbau + Werkstoffe




 

Jetzt Wissensvorsprung sichern!

Literatur
1.
Zurück zum Zitat G.B. Schaffer, T.B. Sercombe, and R.N. Lumley, Liquid Phase Sintering of Aluminium Alloys, Mater. Chem. Phys., 2001, 67, p 85–91CrossRef G.B. Schaffer, T.B. Sercombe, and R.N. Lumley, Liquid Phase Sintering of Aluminium Alloys, Mater. Chem. Phys., 2001, 67, p 85–91CrossRef
2.
Zurück zum Zitat R.N. Lumley, T.B. Sercombe, and G.M. Schaffer, Surface Oxide and the Role of Magnesium During the Sintering of Aluminum, Metall. Mater. Trans. A, 1999, 30, p 457–463CrossRef R.N. Lumley, T.B. Sercombe, and G.M. Schaffer, Surface Oxide and the Role of Magnesium During the Sintering of Aluminum, Metall. Mater. Trans. A, 1999, 30, p 457–463CrossRef
3.
Zurück zum Zitat G.B. Schaffer, B.J. Hall, S.J. Bonner, S.H. Huo, and T.B. Sercombe, The Effect of the Atmosphere and the Role of Pore Filling on the Sintering of Aluminium, Acta Mater., 2006, 54, p 131–138 G.B. Schaffer, B.J. Hall, S.J. Bonner, S.H. Huo, and T.B. Sercombe, The Effect of the Atmosphere and the Role of Pore Filling on the Sintering of Aluminium, Acta Mater., 2006, 54, p 131–138
4.
Zurück zum Zitat R.M. German, A Quantitative Theory for Supersolidus Liquid Phase Sintering, Powder Metall., 1991, 34, p 101–107CrossRef R.M. German, A Quantitative Theory for Supersolidus Liquid Phase Sintering, Powder Metall., 1991, 34, p 101–107CrossRef
5.
Zurück zum Zitat M. Youseffi and N. Showaiter, PM Processing of Elemental and Prealloyed 6061 Aluminium Alloy with and Without Common Lubricants and Sintering Aids, Powder Metall., 2006, 49, p 240–252CrossRef M. Youseffi and N. Showaiter, PM Processing of Elemental and Prealloyed 6061 Aluminium Alloy with and Without Common Lubricants and Sintering Aids, Powder Metall., 2006, 49, p 240–252CrossRef
6.
Zurück zum Zitat A. Ziani and S. Pelletier, Supersolidus Liquid-Phase Sintering Behavior of Degassed 6061 Al Powder, Int. J. Powder Metall., 1999, 35, p 49–58 A. Ziani and S. Pelletier, Supersolidus Liquid-Phase Sintering Behavior of Degassed 6061 Al Powder, Int. J. Powder Metall., 1999, 35, p 49–58
7.
Zurück zum Zitat E.M. Daver, W.J. Ullrich, and K. Balubhai Patel, Aluminium P/M parts-materials, production and properties, Key Engineering Materials, Vol. 30, P. Ramakrishnan, Ed., Trans Tech Publications, 1991, pp. 401–428 E.M. Daver, W.J. Ullrich, and K. Balubhai Patel, Aluminium P/M parts-materials, production and properties, Key Engineering Materials, Vol. 30, P. Ramakrishnan, Ed., Trans Tech Publications, 1991, pp. 401–428
8.
Zurück zum Zitat H. Asgharzadeh and A. Simchi, Supersolidus Liquid Phase Sintering of Al6061/SiC Metal Matrix Composites, Powder Metall., 2009, 52, p 28–35CrossRef H. Asgharzadeh and A. Simchi, Supersolidus Liquid Phase Sintering of Al6061/SiC Metal Matrix Composites, Powder Metall., 2009, 52, p 28–35CrossRef
9.
Zurück zum Zitat N. Kumar, G. Gautam, R.K. Gautam, A. Mohan, and S. Mohan, Synthesis and Characterization of TiB2 Reinforced Aluminium Matrix Composites: A Review, J. Inst. Eng. Ser. D, 2016, 97(2), p 233-253CrossRef N. Kumar, G. Gautam, R.K. Gautam, A. Mohan, and S. Mohan, Synthesis and Characterization of TiB2 Reinforced Aluminium Matrix Composites: A Review, J. Inst. Eng. Ser. D, 2016, 97(2), p 233-253CrossRef
10.
Zurück zum Zitat J.M. Torralba, C.E. Da Costa, and F. Velasco, P/M Aluminum Matrix Composites: An Overview, J. Mater. Process. Technol., 2003, 133, p 203–206CrossRef J.M. Torralba, C.E. Da Costa, and F. Velasco, P/M Aluminum Matrix Composites: An Overview, J. Mater. Process. Technol., 2003, 133, p 203–206CrossRef
11.
Zurück zum Zitat C. Padmavathi and A. Upadhyaya, Densification, Microstructure and Properties of Supersolidus Liquid Phase Sintered 6711Al-SiC Metal Matrix Composites, Sci. Sinter., 2010, 42, p 363–382CrossRef C. Padmavathi and A. Upadhyaya, Densification, Microstructure and Properties of Supersolidus Liquid Phase Sintered 6711Al-SiC Metal Matrix Composites, Sci. Sinter., 2010, 42, p 363–382CrossRef
12.
Zurück zum Zitat Y. Xian, X. Pang, S. He, W. Wang, X. Wang, and P. Zhang, Microstructure and Mechanical Properties of Al6061-31vol.% B4C Composites Prepared by Hot Isostatic Pressing, J. Mater. Eng. Perform., 2015, 24, p 4044–4053CrossRef Y. Xian, X. Pang, S. He, W. Wang, X. Wang, and P. Zhang, Microstructure and Mechanical Properties of Al6061-31vol.% B4C Composites Prepared by Hot Isostatic Pressing, J. Mater. Eng. Perform., 2015, 24, p 4044–4053CrossRef
13.
Zurück zum Zitat S.C. Tjong and K.F. Tam, Mechanical and Thermal Expansion Behavior of Hipped Aluminum-TiB2 Composites, Mater. Chem. Phys., 2006, 97, p 91–97CrossRef S.C. Tjong and K.F. Tam, Mechanical and Thermal Expansion Behavior of Hipped Aluminum-TiB2 Composites, Mater. Chem. Phys., 2006, 97, p 91–97CrossRef
14.
Zurück zum Zitat S. Suresh and N.S.V. Moorthi, Process Development in Stir Casting and Investigation on Microstructures and Wear Behavior of TiB2 on Al6061 MMC, Procedia Eng., 2013, 64, p 1183–1190CrossRef S. Suresh and N.S.V. Moorthi, Process Development in Stir Casting and Investigation on Microstructures and Wear Behavior of TiB2 on Al6061 MMC, Procedia Eng., 2013, 64, p 1183–1190CrossRef
15.
Zurück zum Zitat R.M. German, Powder metallurgy science, Met. Powder Ind. Fed. 105 Coll. Rd. E, Princeton, NJ 08540, USA (1984) R.M. German, Powder metallurgy science, Met. Powder Ind. Fed. 105 Coll. Rd. E, Princeton, NJ 08540, USA (1984)
16.
Zurück zum Zitat E.O. Olakanmi, R.F. Cochrane, and K.W. Dalgarno, A Review on Selective Laser Sintering/Melting (SLS/SLM) of Aluminium Alloy Powders: Processing, Microstructure, and Properties, Prog. Mater. Sci., 2015, 74, p 401–477CrossRef E.O. Olakanmi, R.F. Cochrane, and K.W. Dalgarno, A Review on Selective Laser Sintering/Melting (SLS/SLM) of Aluminium Alloy Powders: Processing, Microstructure, and Properties, Prog. Mater. Sci., 2015, 74, p 401–477CrossRef
17.
Zurück zum Zitat G. O’donnell and L. Looney, Production of Aluminium Matrix Composite Components Using Conventional PM Technology, Mater. Sci. Eng. A, 2001, 303, p 292–301CrossRef G. O’donnell and L. Looney, Production of Aluminium Matrix Composite Components Using Conventional PM Technology, Mater. Sci. Eng. A, 2001, 303, p 292–301CrossRef
18.
Zurück zum Zitat V.V. Dabhade, T.R.R. Mohan, and P. Ramakrishnan, Sintering Behavior of Titanium-Titanium Nitride Nanocomposite Powders, J. Alloys Compd., 2008, 453, p 215–221CrossRef V.V. Dabhade, T.R.R. Mohan, and P. Ramakrishnan, Sintering Behavior of Titanium-Titanium Nitride Nanocomposite Powders, J. Alloys Compd., 2008, 453, p 215–221CrossRef
19.
Zurück zum Zitat J.M. Martin and F. Castro, Liquid Phase Sintering of P/M Aluminium Alloys: Effect of Processing Conditions, J. Mater. Process. Technol., 2003, 143, p 814–821CrossRef J.M. Martin and F. Castro, Liquid Phase Sintering of P/M Aluminium Alloys: Effect of Processing Conditions, J. Mater. Process. Technol., 2003, 143, p 814–821CrossRef
20.
Zurück zum Zitat Y. Xue, R. Shen, S. Ni, D. Xiao, and M. Song, Effects of Sintering Atmosphere on the Mechanical Properties of Al-Fe Particle-Reinforced Al-Based Composites, J. Mater. Eng. Perform., 2015, 24, p 1890–1896CrossRef Y. Xue, R. Shen, S. Ni, D. Xiao, and M. Song, Effects of Sintering Atmosphere on the Mechanical Properties of Al-Fe Particle-Reinforced Al-Based Composites, J. Mater. Eng. Perform., 2015, 24, p 1890–1896CrossRef
21.
Zurück zum Zitat N. Showaiter and M. Youseffi, Compaction, Sintering and Mechanical Properties of Elemental 6061 Al Powder With and Without Sintering Aids, Mater. Des., 2008, 29, p 752–762CrossRef N. Showaiter and M. Youseffi, Compaction, Sintering and Mechanical Properties of Elemental 6061 Al Powder With and Without Sintering Aids, Mater. Des., 2008, 29, p 752–762CrossRef
22.
Zurück zum Zitat A.P. Savitskii and L.S. Martsunova, Effect of Solid-State Solubility on the Volume Changes Experienced by Aluminum During Liquid-Phase Sintering, Powder Metall. Met. Ceram., 1977, 16, p 333–337CrossRef A.P. Savitskii and L.S. Martsunova, Effect of Solid-State Solubility on the Volume Changes Experienced by Aluminum During Liquid-Phase Sintering, Powder Metall. Met. Ceram., 1977, 16, p 333–337CrossRef
23.
Zurück zum Zitat C. Padmavathi, A. Upadhyaya, and D. Agrawal, Effect of Microwave and Conventional Heating on Sintering Behavior and Properties of Al-Mg-Si-Cu Alloy, Mater. Chem. Phys., 2011, 130, p 449–457CrossRef C. Padmavathi, A. Upadhyaya, and D. Agrawal, Effect of Microwave and Conventional Heating on Sintering Behavior and Properties of Al-Mg-Si-Cu Alloy, Mater. Chem. Phys., 2011, 130, p 449–457CrossRef
24.
Zurück zum Zitat T. Schubert, T. Pieczonka, S. Baunack, and B. Kieback, The Influence of the Atmosphere and Impurities on the Sintering Behaviour of Aluminium, Euro PM2005, Sintering, 2005, 1, p 3–8 T. Schubert, T. Pieczonka, S. Baunack, and B. Kieback, The Influence of the Atmosphere and Impurities on the Sintering Behaviour of Aluminium, Euro PM2005, Sintering, 2005, 1, p 3–8
25.
Zurück zum Zitat G.B. Schaffer, J.-Y. Yao, S.J. Bonner, E. Crossin, S.J. Pas, and A.J. Hill, The Effect of Tin and Nitrogen on Liquid Phase Sintering of Al-Cu-Mg-Si Alloys, Acta Mater., 2008, 56, p 2615–2624CrossRef G.B. Schaffer, J.-Y. Yao, S.J. Bonner, E. Crossin, S.J. Pas, and A.J. Hill, The Effect of Tin and Nitrogen on Liquid Phase Sintering of Al-Cu-Mg-Si Alloys, Acta Mater., 2008, 56, p 2615–2624CrossRef
26.
Zurück zum Zitat M. Paidpilli, K. Verma, R. Pandey, and A. Upadhyaya, Effect of Lead Addition and Milling on Densification and Mechanical Properties of 6061 Aluminium Alloys, Trans. Indian Inst. Met., 2016, doi:10.1007/s12666-016-1024-3 M. Paidpilli, K. Verma, R. Pandey, and A. Upadhyaya, Effect of Lead Addition and Milling on Densification and Mechanical Properties of 6061 Aluminium Alloys, Trans. Indian Inst. Met., 2016, doi:10.​1007/​s12666-016-1024-3
27.
Zurück zum Zitat R.L. Coble, D. Kolar, S. Pejovnik, and M.M. Ristic, Sintering-Theory and Practice, Mater. Sci. Monogr., 1982, 14, p 145 R.L. Coble, D. Kolar, S. Pejovnik, and M.M. Ristic, Sintering-Theory and Practice, Mater. Sci. Monogr., 1982, 14, p 145
28.
Zurück zum Zitat R.M. German, Sintering Theory and Practice, Wiley-VCH, Weinheim, 1996, ISBN 0-471-05786-X R.M. German, Sintering Theory and Practice, Wiley-VCH, Weinheim, 1996, ISBN 0-471-05786-X
29.
Zurück zum Zitat C. Padmavathi and A. Upadhyaya, Sintering Behaviour and Mechanical Properties of Al-Cu-Mg-Si-Sn Aluminum Alloy, Trans. Indian Inst. Met., 2011, 64, p 345–357CrossRef C. Padmavathi and A. Upadhyaya, Sintering Behaviour and Mechanical Properties of Al-Cu-Mg-Si-Sn Aluminum Alloy, Trans. Indian Inst. Met., 2011, 64, p 345–357CrossRef
30.
Zurück zum Zitat L. Tian, I. Anderson, T. Riedemann, and A. Russell, Modeling the Electrical Resistivity of Deformation Processed Metal-Metal Composites, Acta Mater., 2014, 77, p 151–161CrossRef L. Tian, I. Anderson, T. Riedemann, and A. Russell, Modeling the Electrical Resistivity of Deformation Processed Metal-Metal Composites, Acta Mater., 2014, 77, p 151–161CrossRef
31.
Zurück zum Zitat D. Kwon, T.D. Nguyen, K.X. Huynh, P. Choi, M. Chang, Y. Yum, J. Kim, and Y. Kwon, Mechanical, Electrical and Wear Properties of Cu-TiB2 Nanocomposites Fabricated by MA-SHS and SPS, J. Ceram. Process. Res., 2006, 7, p 275 D. Kwon, T.D. Nguyen, K.X. Huynh, P. Choi, M. Chang, Y. Yum, J. Kim, and Y. Kwon, Mechanical, Electrical and Wear Properties of Cu-TiB2 Nanocomposites Fabricated by MA-SHS and SPS, J. Ceram. Process. Res., 2006, 7, p 275
32.
Zurück zum Zitat J.P. Tu, N.Y. Wang, Y.Z. Yang, W.X. Qi, F. Liu, X.B. Zhang, H.M. Lu, and M.S. Liu, Preparation and Properties of TiB 2 Nanoparticle Reinforced Copper Matrix Composites by In Situ Processing, Mater. Lett., 2002, 52, p 448–452CrossRef J.P. Tu, N.Y. Wang, Y.Z. Yang, W.X. Qi, F. Liu, X.B. Zhang, H.M. Lu, and M.S. Liu, Preparation and Properties of TiB 2 Nanoparticle Reinforced Copper Matrix Composites by In Situ Processing, Mater. Lett., 2002, 52, p 448–452CrossRef
33.
Zurück zum Zitat I.M. Daniel, O. Ishai, I.M. Daniel, and I. Daniel, Engineering Mechanics of Composite Materials, Oxford University Press, New York, 1994 I.M. Daniel, O. Ishai, I.M. Daniel, and I. Daniel, Engineering Mechanics of Composite Materials, Oxford University Press, New York, 1994
34.
Zurück zum Zitat H. Arik, Effect of Mechanical Alloying Process on Mechanical Properties of α-Si 3N 4 Reinforced Aluminum-Based Composite Materials, Mater. Des., 2008, 29, p 1856–1861CrossRef H. Arik, Effect of Mechanical Alloying Process on Mechanical Properties of α-Si 3N 4 Reinforced Aluminum-Based Composite Materials, Mater. Des., 2008, 29, p 1856–1861CrossRef
35.
Zurück zum Zitat C.P. Samal, J.S. Parihar, and D. Chaira, The Effect of Milling and Sintering Techniques on Mechanical Properties of Cu-Graphite Metal Matrix Composite Prepared by Powder Metallurgy Route, J. Alloys Compd., 2013, 569, p 95–101CrossRef C.P. Samal, J.S. Parihar, and D. Chaira, The Effect of Milling and Sintering Techniques on Mechanical Properties of Cu-Graphite Metal Matrix Composite Prepared by Powder Metallurgy Route, J. Alloys Compd., 2013, 569, p 95–101CrossRef
36.
Zurück zum Zitat C. Padmavathi, A. Upadhyaya, and D. Agrawal, Effect of Sintering Temperature and Heating Mode on Consolidation of Al-7Zn-2· 5 Mg-1Cu Aluminum Alloy, Bull. Mater. Sci., 2012, 35, p 823–832CrossRef C. Padmavathi, A. Upadhyaya, and D. Agrawal, Effect of Sintering Temperature and Heating Mode on Consolidation of Al-7Zn-2· 5 Mg-1Cu Aluminum Alloy, Bull. Mater. Sci., 2012, 35, p 823–832CrossRef
37.
Zurück zum Zitat G.T. Campbell, R. Raman, and R. Fields, Optimum press and sinter processing for Aluminum/SiC composite, in Proceedings of the First International Conference on Powder Metallurgy, Aluminum & Light Alloys for Automotive Applications (MPIF, Princeton, 1998), pp. 35–42 G.T. Campbell, R. Raman, and R. Fields, Optimum press and sinter processing for Aluminum/SiC composite, in Proceedings of the First International Conference on Powder Metallurgy, Aluminum & Light Alloys for Automotive Applications (MPIF, Princeton, 1998), pp. 35–42
38.
Zurück zum Zitat E.A. Diler and R. Ipek, An Experimental and Statistical Study of Interaction Effects of Matrix Particle Size, Reinforcement Particle Size and Volume Fraction on the Flexural Strength of Al-SiC p Composites by P/M Using Central Composite Design, Mater. Sci. Eng. A, 2012, 548, p 43–55CrossRef E.A. Diler and R. Ipek, An Experimental and Statistical Study of Interaction Effects of Matrix Particle Size, Reinforcement Particle Size and Volume Fraction on the Flexural Strength of Al-SiC p Composites by P/M Using Central Composite Design, Mater. Sci. Eng. A, 2012, 548, p 43–55CrossRef
Metadaten
Titel
Sintering Response of Aluminum 6061-TiB2 Composite: Effect of Prealloyed and Premixed Matrix
verfasst von
Mahesh Paidpilli
Gaurav Kumar Gupta
Anish Upadhyaya
Publikationsdatum
05.09.2017
Verlag
Springer US
Erschienen in
Journal of Materials Engineering and Performance / Ausgabe 9/2017
Print ISSN: 1059-9495
Elektronische ISSN: 1544-1024
DOI
https://doi.org/10.1007/s11665-017-2883-4

Weitere Artikel der Ausgabe 9/2017

Journal of Materials Engineering and Performance 9/2017 Zur Ausgabe

    Marktübersichten

    Die im Laufe eines Jahres in der „adhäsion“ veröffentlichten Marktübersichten helfen Anwendern verschiedenster Branchen, sich einen gezielten Überblick über Lieferantenangebote zu verschaffen.