The spreading of a liquid, subjected to centrifugal forces or an air jet, leads to a lowering of the liquid height at the center. If the system is partially wetting, experiments show a break up of the liquid and the appearance of a dry patch at the center. In this article, the spreading of a liquid droplet or a liquid film, featuring a dry patch at the center, is investigated. Via a generalized Tanner’s law, we allow for a contact-angle hysteresis in partially wetting systems. By means of the lubrication approximation, an analytical quasi-steady solution can be derived in the limit of small capillary numbers. We find a power-law regime for the spreading, in which at least one of the contact lines follows a power law in time, almost independent of both static contact angles. The influence of the static contact angles remains restricted to the beginning of the spreading and to transition periods. Four different types of spreading can be identified, namely spreading (i) with a very thin central liquid layer, (ii) as annular ring with central dry patch, (iii) into a static equilibrium, and (iv) with closing of the central dry patch. In a flow map, these types of spreading are mapped as function of both static contact angles. Moreover, the dependency from gravitational and centrifugal forces is investigated and included in the flow map. For a perfectly wetting system, a disjoining-pressure correction in combination with Tanner’s law prohibits negative liquid heights at the center. Hereby, the magnitudes of the Hamaker constants have a negligible influence and arbitrary-small values can be used, since the dynamics of the contact line remains controlled by Tanner’s law.
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1 Introduction
This article concentrates onto the spreading of a rotating droplet after a dry patch has formed in the center of rotation. Detailed physical information about spreading in general can be found in the reviews of de Gennes [1] or Bonn et al. [2]. Specifically, with regard to spreading and rotating droplets, and their application in coating processes, the book of Larson and Rehg [3] provides an excellent overview. The spreading of a liquid can be modeled in various ways. One way is to relate the apparent contact angle, which is the macroscopic angle between the free interface and the solid at the wetting front, to the speed of the wetting front, i.e. to the speed of the contact line. Such a macroscopic relationship is introduced by Tanner [4] and often termed Tanner’s law. By using an apparent contact angle, the physical details at the contact line are certainly not fully captured, and the long-range and short range-molecular forces acting at the contact line are at best covered in an integral manner. In addition, the motion in a thin liquid layer is of elliptic character, meaning that the dynamics at any point should affect the dynamic contact angle [5]. Although the physical justification of Tanner’s law appears to be limited, it can predict and describe a wide range of sophisticated problems, like the spreading of heated/cooled liquid droplets [6], the spreading of rotating droplets [7], the spreading of non-Newtonian liquids [8], or droplets running down an inclined plate with an advancing and a receding part of the wetting front [9].
Hocking [10] divides a spreading droplet into three regions, namely a quasi-static central (outer) region, a contact-line (inner) region, and an intermediate region. By asymptotically matching these regions, he derives a relationship between the speed of the contact line and the apparent contact angle. This relationship should hold as long as hydrodynamics controls the movement of the contact line. He also points out, that there seems to be no justification why a Tanner’s law should be valid under other circumstances, as e.g the forced spreading of a droplet [11]. As the spreading of a rotating droplet can successfully be described by a (simple) relationship between the apparent contact angle and the contact-line speed, other spreading mechanisms or laws are not considered in this work.
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The detailed physics of the liquid film break up is also not in the scope of this article, though it has been investigated by various authors. In a pioneering paper, Ruckenstein and Jain [12] investigate the break up of a thin liquid film by means of a hydrodynamic stability analysis and include London-van-der-Waals forces. If no surfactant is present, they find a break up time for a very thin liquid film of the order of a few tens of a microsecond. Williams and Davis [13] investigate numerically the nonlinear effects on the stability of the film break up and find that the nonlinear effects shorten the break-up time significantly. Sharma and Ruckenstein [14] treat the same problem analytically and find a good agreement with the numerical results of Williams and Davis [13]. Also the effect of a surfactant has been investigated. Burelbach et al. [15] included evaporation, condensation, vapor recoil, and thermocapillary effects, and find the break-up time in good agreement with the previous articles. A numerical model to decide on whether such dry patches would close or open is derived by Moriarty and Schwartz [16], including also viscous forces. Oron and Bankoff [17] develop a power-law potential with \(c_1/h^3\) and \(c_2/h^4\) terms to model attractive and repulsive molecular forces within a thin liquid layer, instead of the often used Lennard-Jones potential with \(c_3/h^3\) and \(c_4/h^9\) terms. They focus on the dewetting of a heated surface by evaporation. Finally, Schwartz et al. [18] compute dewetting patterns in a drying liquid film by engaging the lubrication approximation, a disjoining-pressure model, and evaporation. The liquid consists of two components, one evaporating and the other one remaining, while the composition affects viscosity. The patterns correspond nicely to experimental observations and a linear stability analysis provides the most unstable wavelength.
In an early work on a liquid on a rotating disk by Emslie et al. [19], the liquid layer is treated as infinitively spread without capillary forces and without a contact line. Nevertheless, a simple asymptotic behavior could be derived and the authors recognize, that Coriolis forces can be neglected, provided the spreading flow is sufficiently slow. As first authors, McKinley et al. [20], on the basis of a lubrication approximation, include capillary forces for the whole droplet and a dynamic contact-angle law to model the liquid, subject to a linearly increasing horizontal force. For the spreading no contact-angle hysteresis is assumed and, for arbitrary initial conditions, non-physical solutions are found, featuring a negative liquid height. Also a possible opening or closing of the dry patch is found, depending on the initial conditions at both contact lines. Though, a linear stability analysis of both contact lines shows, that all states are unstable. McKinley and Wilson [21] investigate the linear stability of the contact line, coupled with the profile of an annular droplet or of a symmetric liquid layer, both in static equilibrium. With the additional simplifications of negligible gravitational forces and a linearized version of Tanner’s law, the equilibria appear to be unstable against both (homogeneous) symmetrical and periodic disturbances. This leads eventually to other symmetric equilibria or to a finger-shaped contact lines. Schwartz and Roy [22] include a disjoining pressure and Coriolis forces to model the spreading of a spinning droplet at high rotational velocities and the formation of fingers growing from the contact line. A break up of the liquid layer at the center does not occur, although the system is not perfectly wetting. Nevertheless the simulations and the evolution of the fingers show a remarkable agreement with experiments. Moreover, Boettcher [23] develops a hybrid model for spreading and rotating droplets, including capillary, gravitational, and viscous forces. While Tanner’s law is employed to capture the spreading dynamics, disjoining-pressure corrections are likewise implemented to avoid non-physical solutions due to negative liquid heights. Based on this model, also a linear stability analysis is conducted by Boettcher and Ehrhard [24]. The work of Boettcher [23] provides likewise the basis of the present article.
Mukhopadhyay and Behringer [25] investigate the spreading of a spinning droplet experimentally. They observe that, in a perfectly wetting system, the droplet never breaks up at the center and a very thin uniform liquid layer remains. In a partially wetting system, the droplet breaks up at the center and dewets the plate, leaving a dry patch behind. The break up occurs immediately as the center height of the droplet approaches zero. Qualitatively, this corresponds to the short break-up time described above. Unfortunately, no experimental data for the spreading after the break up are given.
2 Mathematical formulation
2.1 Basic equations
A known volume of liquid (l) is placed onto a rotating horizontal solid surface (s) and is surrounded by a passive gas (g), as sketched in Fig. 1. The location of the free interface is denoted by h and the location, where all three phases (solid, liquid, gas) are in contact, is termed contact line and denoted by a. The angle within the liquid at the contact line is termed (apparent) contact angle \(\theta \).
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We concentrate on a droplet which has experienced a central liquid break up. Such a break up may occur if the interface h gets very close to the solid surface and an attractive disjoining pressure causes a breakup, or it may be forced by a non-wetting particle placed in the center. In both cases there are two contact lines, at an inner radius b and at an outer radius a. The apparent contact angles are then \(\theta _b\) and \(\theta _a\), respectively. Both contact lines may move in time t with their velocities \(b_t\) and \(a_t\), respectively. Here the subscript t indicates a partial derivative with respect to time t. This notation for partial derivatives is present also in the further equations, to allow for a compact formulation.
In this article two cases are considered: (f) a liquid layer or film, unbounded in the direction normal to the sketch, and (d) a rotationally symmetric droplet. The liquid film is treated in Cartesian \((x,y,z)^T\) coordinates and specific equations are denoted by (f). The droplet is treated in cylindrical \((r,\varphi ,z)^T\) coordinates and all equations specifically valid for this case are denoted by (d). In both cases, gravity acts parallel to the z-axis, i.e. the gravitational acceleration is \({\textbf{g}}=(0,0,-g)^T\). For the liquid film a volumetric force linearly increasing with the distance from the z-axis is considered. This force has a certain analogy to a centrifugal force and may be realized by an air jet acting onto the free interface, resulting in a pressure variance (cf. Moriarty et al. [26]). For the case of the droplet, the system rotates around the z-axis, with a certain speed of rotation \({\varvec{\Omega }}(t)=(0,0,\Omega )^T\), leading to true centrifugal forces. The spreading of the rotationally symmetric droplet (d) is in the focus of the mathematical formulation and all results are discussed for this rotationally symmetric droplet. The equations for the spreading symmetric film (f) are given in the “Appendix” and no results are presented.
The system of three phases has to be characterized by certain properties. The liquid (l) is characterized by its dynamic viscosity \(\mu \) and its density \(\varrho \). The free liquid–gas (l–g) interface is characterized by its surface tension \(\sigma \), and dynamic wetting (i.e. the dynamic contact lines) can be characterized by a static advancing contact angle \(\theta _A\) and a static receding contact angle \(\theta _R\). The Hamaker constants for a generalized disjoining pressure are \({\mathcal {H}}_i\). Further, the variables of the liquid flow are the velocity \({\textbf{w}}=(u,v,w)^T\) and the pressure p. Further, we have the (constant) pressure \(p_g\) in the surrounding gas, which can be set to zero. Since both, density and viscosity of the surrounding gas are much smaller than density and viscosity of the spreading liquid, a one-sided model formally derived by Burelbach et al. [15] can be employed, while these authors even included evaporation (not considered in the present article). This passive-gas approximation removes the need to solve for the gas flow.
Fig. 1
Sketch of a rotationally symmetric annular ring-type droplet with a central opening
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We shall develop all equations valid for the rotationally symmetric spreading droplet in this section, while the reader may find the equations specifically valid for the plane spreading of a film in the “Appendix”. The equations
ensure conservation of mass and momentum for a Newtonian liquid within the frame of continuum mechanics. The appropriate boundary conditions at the l–s interface are
with the normal and tangential vectors at the solid surface \({\textbf {n}}_s, {\textbf {t}}_{s}\), a slip coefficient \(\gamma '\), and the deformation-rate tensor \(\overline{\textbf{D}}\). Equation (3) represents a Navier slip condition, as used by Hocking [27] or Dussan [28], for a spreading liquid. As shown by Huh and Scriven [29], this relaxes the shear-stress singularity at the contact line, formerly found by Moffatt [30]. Equation (4) reflects the impermeability of the solid. At the free l–g interface, the boundary conditions are
with the stress tensor \(\overline{\textbf{T}}\), and the normal and tangential vectors at the free interface \({\textbf{n}}\) and \({\textbf{t}}\). Boundary condition (5) is of kinematic nature and ensures, that no fluid passes through the interface. As evaporation and condensation are neglected, the flow remains tangential to the free interface. Boundary condition (6) reflects the normal-stress balance and includes the pressure jump across a curved interface of mean curvature 2K. Boundary condition (7) reflects the tangential-stress balance, whereas the passive-gas approximation results in a shear-free interface.
The speed of the contact line depends on the profile (i.e. on the slope) of the free interface near the contact line. From a macroscopic point of view, the liquid spreads normal to the contact line and a macroscopic correlation, the so-called Tanner law Tanner [4], couples the speed of the contact line \(a_t\) to the (macroscopic) contact angle \(\theta \). Its generalized form, as e.g. introduced by Ehrhard and Davis [31], can be used if the spreading is determined by hydrodynamics [11]. This form is
with a mobility coefficient \(\kappa _A\) and a mobility exponent \(q \ge 1\). Theoretical considerations for a perfectly wetting liquid (\(\theta _A=0\)) by [32] and molecular simulations by He and Hadjiconstantinou [33] suggest \(q=3\). Similarly, from the data of Hoffman [34], de Gennes [1] for small speeds of the contact line concludes \(q=3 \pm 0.5\). Also, Rose and Heins [35], Friz [36], and Schwartz and Tajeda [37] propose from their experimental data and from physical reasoning that \(\tan {\theta } \propto a_t^{1/3}\). For \(\theta \ll 1\) this dependency recovers \(q=3\) for cases of perfect wetting. It should be kept in mind, though, that the spreading law (8) remains an approximation, reflecting the integral physics in a correct manner. A generalization of this law, including contact angle hysteresis, leads to the spreading law
The mobility coefficients and static contact angles for a receding contact line (\(\kappa _R, \theta _R\)) and for an advancing contact line (\(\kappa _A, \theta _A\)) may be different. If \(\theta _R\ne \theta _A\) holds, a contact-angle hysteresis is present in the spreading law (9). The behavior of the contact lines can be qualitatively presented in a diagram, featuring \(\theta = f(a_t)\), see Fig. 2.
Fig. 2
Dynamic behavior of contact line for \(q=3\). Given is the contact angle \(\theta \) as function of the contact-line speed \(a_t\)
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2.2 Scaling and lubrication approximation
To take advantage of the geometric disparity within the shallow layer of liquid, we engage characteristic values \(f_0\) for the scaling
Dimensionless variables are denoted by \(f^*\). Thereby, \(a_0\) is the initial spreading length or radius of the liquid, \(\theta _0\) is the initial contact angle, \(\kappa _A \theta _0^q\) is an estimate of the initial speed of the contact line (for perfect wetting), and \(a_0 \theta _0\) is an estimate of the initial height of the liquid. The vertical velocity scale is dictated by conservation of mass. The time scale is inferred from the initial horizontal extent of the liquid and the initial speed of the contact line. The pressure scale is determined by a balance of pressure forces and viscous forces in the horizontal direction. The resulting dimensionless groups are
Here, the capillary number C reflects the ratio of viscous and capillary forces, the Bond number G the ratio of gravitational and capillary forces, the Reynolds number \(\textrm{Re}\) the ratio of inertial and viscous forces, the Ekman number \(\textrm{Ek}\) the ratio of viscous and Coriolis forces, and the centrifugal number \(\Phi \) the ratio of centrifugal and capillary forces. The dimensionless slip length \(\gamma \) reflects the ratio of the slip length and the characteristic vertical height and the dimensionless Hamaker constants \(H_i\) reflect the ratio of intermolecular and capillary force.
For simplicity all asterisks, marking scaled variables, will be dropped from here. We further apply the lubrication approximation \(\theta _0 \rightarrow 0\) with the constraints
to the Eqs. (1–7), to obtain a simplified (linearized) system of equations. After an integration of the simplified conservation equations over the liquid layer of thickness h and the application of all simplified boundary conditions at \(z=0\) and \(z=h\), an evolution equation for the position of the free interface h can be derived. This is given by
The truncation error within the above evolution equation is of the order \({{\mathcal {O}}}(\theta _0^2)\). If we neglect the disjoining pressure corrections, this evolution equation can be solved analytically in the limit \(C\rightarrow 0\), which holds for most liquids. This quasi-steady solution is
with the integration constants \(C_1, C_2, C_3\), and the modified Bessel functions of first and second kind \(\textrm{I}_i\) and \(\textrm{K}_i\), both of order i. The quasi-steady solution (14d) appears to be valid as long as \(C \ll 1\) holds, i.e. as long as capillary forces dominate over viscous forces.
If a rotational-symmetric liquid droplet with a dry central patch is present, the boundary conditions are obviously
Hence, we expect a contact condition both at the inner contact line b (cf. Eq. (15d)) and at the outer contact line a (cf. Eq. (16d)). Moreover, an integral volume conservation must be fulfilled (cf. Eq. (17d)), as long as evaporation and condensation are not considered. The integration constants in Eq. (14d) can be determined and, for the case of the spreading droplet, they are
$$\begin{aligned} C_1&= C_2 \frac{\Delta a {\text {K}}_1}{\Delta a {\text {I}}_1} + \frac{1}{\pi \Delta a {\text {I}}_1} + \frac{\Phi \Omega ^2 (a^2-b^2)^2}{4G \Delta a {\text {I}}_1}, \\ C_2&= \frac{ \frac{\Phi \Omega ^2}{4G} (a^2-b^2)^2 (\Delta a {\text {I}}_1 -\Delta b {\text {I}}_1) -\frac{1}{\pi }(\Delta a {\text {I}}_1 + \Delta b {\text {I}}_1) }{\Delta a {\text {I}}_1 \Delta b {\text {K}}_1 + \Delta a {\text {K}}_1 \Delta b {\text {I}}_1} ,\\ C_3&= \frac{1}{\pi (a^2-b^2)} - \frac{2C_1 \Delta {\text {I}}_1}{a^2-b^2} + \frac{2 C_2 \Delta {\text {K}}_1}{a^2-b^2} - \frac{\Phi \Omega ^2 (a^2+b^2)}{4G}, \end{aligned}$$
The contact angles at both contact lines can be determined from the local slopes \(h_r\) of the droplet interface h at the contact lines. Hence, the velocities of both contact lines \(a_t\) and \(b_t\) can be linked to the respective contact angles by means of Tanner’s law and we obtain
Obviously, in all cases the contact-line speed can be determined by solving an initial-value problem, though a coupling via the solution for the free interface h in Eq. (14d) persists. These initial-value problems are solved numerically by engaging a Adams–Bashforth–Moulten predictor corrector scheme.
3 Results
All results given in the following are related to rotationally symmetric droplets (equations marked by d). The solutions for the film (equations marked by f) are similar, but not presented here. There are many possible combinations of contact-line positions a, b, which in general depend on Eqs. (19d, 20d). Therefore, we shall pick a number of typical examples and shall discuss the consequences. It should be noted though, that the resulting solution for the droplet profile h(r, t) is of quasi-steady nature, i.e. for a given set a, b it does not depend on whether the contact lines are static or time-dependent. In other words, the droplet profiles h(r, t), independent of the spreading history, are valid for both static and spreading situations.
3.1 Spreading for varied volumetric forces
To understand the effect of volumetric forces of gravitational or centrifugal nature, it appears sufficient to discuss droplet profiles h(r) for varied strength of these forces and for a given set a, b. In dimensionless form, the gravitational forces are characterized by the Bond number G, the centrifugal forces by the centrifugal number \(\Phi \). For the droplet profiles in Fig. 3, the inner contact line is taken very close to the center, i.e. at \(b=10^{-3}\), while the outer contact line is at \(a=1.5\). Such a situation is typical immediately after the central break up of the liquid droplet, potentially forming a central dry patch. Please note, that all profiles given in Fig. 3 physically represent thin rotationally symmetric droplets with finite contact angles \(\theta _a,\theta _b\) and a small-radius dry patch at the droplet center. The vertical extend of the droplets appears strongly magnified, as separate scaling and different scales on both axes in Fig. 3 are engaged.
In Fig. 3a the centrifugal number is varied in the range \(\Phi \; \epsilon \; [0,5]\) and the Bond number is constant and very small, i.e. \(G = 10^{-3}\). Hence, we have a situation where gravity has essentially no effect, while the effect of the centrifugal forces can be discussed separately. At small centrifugal forces (\(\Phi \le 2\)) the droplet profile h leans towards the center. Hence, the inner contact angle \(\theta _b\) is greater than the outer contact angle \(\theta _a\). This can be understood from the droplet profile for \(\Phi = 0\), for which no centrifugal and hardly any gravitational forces are in effect. Hence, the sole effect of capillary forces leads to a droplet profile h with constant mean curvature. The increase of the inner contact angle to values greater than the static advancing contact angle, i.e. for \(\theta _b > \theta _A\), would subsequently lead to spreading at the inner contact line, i.e. the dry patch would close. For greater centrifugal numbers (for \(\Phi > 2\)), centrifugal forces increase and the center of the liquid mass moves towards the outer contact line a. Linked to this observation, the visible curvature of the droplet profile h changes from a simple convex shape to a convex–concave–convex shape. This also leads to a decrease of the inner contact angle \(\theta _b\) and an increase of the outer contact angle \(\theta _a\). Again, if the outer contact angle would exceed the static advancing contact angle, i.e. for \(\theta _a > \theta _A\), the liquid would subsequently spread at the outer contact line, leading to a further decrease of the inner contact angle \(\theta _b\). As soon as the inner contact angle falls below the static receding contact angle, i.e. for \(\theta _b < \theta _R\), the liquid would subsequently recede at the inner contact line, leading to a further opening of the central dry patch. Droplet profiles with a dry central patch as given in Fig. 3 for \(G \simeq 0\), i.e. without gravitational forces, are likewise inferred by McKinley et al. [20]. Their droplet profile agrees reasonably well with our profile for \(\Phi = 1\), particularly the steep decent of the droplet profile as \(r \rightarrow 0\) is remarkable. As these authors use a different dimensionless group for the centrifugal forces and do not vary the strength, a quantitative comparison is not made.
In Fig. 3b the sole effect of gravitational forces can be inspected, as centrifugal forces are switched off (\(\Phi =0\)) and gravitational forces are varied by setting the Bond number to values in the range \(G \; \epsilon \; [10^{-3},100]\). For \(G=10^{-3}\) we recover the droplet profile from Fig. 3a (for \(\Phi =0\)) which is characterized by the sole effect of capillary forces. Increasing the Bond number, more and more, leads to a leveling of the liquid and the droplet profile h appears more and more flat between the contact lines, though it remains convex in all cases. This leveling also causes an outward shift of the center of mass, which in the limit \(G \rightarrow \infty \) can be found at the radius \(r \rightarrow (a+b)/2 \simeq 0.75\). In parallel, the increasing Bond number G increases the outer contact angle, and for \(\theta _a > \theta _A\) would cause spreading, i.e. an outward movement of the outer contact line. McKinley et al. [20] have not included gravitational forces in their investigations. Hence, the present results broaden the knowledge on the effect of such vertical volumetric forces onto the spreading.
Even though the droplet profiles in Fig. 3 have been obtained for a specific choice of the contact-line positions, this general behavior as consequence of varied volumetric forces can be found for all other combinations of contact-line positions, both in static and spreading situations.
Fig. 3
Rotationally symmetric droplet profiles h(r) for \(b=10^{-3}\) and \(a=1.5\). a Variation of centrifugal number \(\Phi =\{0, 1, 2, 3, 4, 5\}\) at \(G=10^{-3}\), and b variation of Bond number \(G=\{10^{-3}, 1, 10, 20, 100\}\) at \(\Phi =0\)
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3.2 Spreading for perfect wetting
For all what follows, we choose \(G=1\) and \(\Phi =1\) as basis, which physically means that both gravitational and centrifugal forces have a considerable effect. Moreover, the contact-line positions are chosen as \(b=10^{-3}\) and \(a=2.011\). These contact-line positions are selected because the central height \(h(r=0)\) of the liquid layer in this case is close to zero, eventually leading to a central break up of the droplet.
For the perfectly wetting case, the static advancing and receding contact angles are \(\theta _A=\theta _R=0\). Physically, perfect wetting occurs if strong attractive molecular interactions between liquid and solid molecules are present, while the interaction between gas and solid molecules remains weak. Hence, in any case the liquid would spread along the solid starting from both contact lines. The macroscopic model of Tanner reflects this physical behavior correctly, as it predicts spreading for any contact angle \(\theta _a>0\) or \(\theta _b>0\), i.e. the inner contact line would move inward to close the dry patch, while the outer contact line would move outward.
In Fig. 4a droplet profiles h(r) are given for a slightly varied outer contact-line position a. We recognize for \(a = 2.011\) a positive contact angle \(\theta _b>0\) at the inner contact line (cf. Fig. 4b), confirming the above arguments for a closing of the dry patch. By moving the outer contact line outward, i.e. for \(a > 2.011\), the inner contact angle \(\theta _b\) decreases, leading to negative inner contact angles and even to a negative height of the liquid layer in the central region, i.e. \(h(r)<0\). This is obviously a non-physical result, as e.g. the conservation of the liquid volume (cf. Eq. (17d)) is no longer meaningful with negative volume contributions. Physically, as soon as the l–g interface gets close to the liquid–solid (l–s) interface, molecular interactions between both interfaces become important and the disjoining-pressure corrections become essential. Indeed, the droplet profiles in Fig. 4 are obtained from the analytical solution (14d), for which the disjoining-pressure corrections have been neglected. The effect of the disjoining-pressure corrections is discussed in more detail in Sect. 3.5.
Fig. 4
Rotationally symmetric droplet profiles h(r) for varied outer contact–line position a. a For outer radius at \(a = 2.01, 2.02, 2.03\), b magnified view of the droplet profile near the inner contact line b for \(a = 2.011, 2.012, 2.013, 2.014\). In all cases \(G=1\) and \(\Phi =1\) is chosen
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3.3 Spreading for partial wetting without hysteresis
In Fig. 5a the profile of the droplet shortly after the beginning of the spreading is plotted for the static contact angles \(\theta _A=\theta _R=0.5\). The initial position of the inner contact line is \(b=10^{-3}\), i.e. a small dry patch is present. The early droplet profiles show that the outer contact line a appears almost immobile, while the inner contact line recedes. This steepens the annular ring on both sides, i.e. both the inner and the outer contact angles \(\theta _b\) and \(\theta _a\) increase. Hence, the speed of the outer contact line a also increases, leading to an outward movement of both contact lines. In other words, the entire annular ring moves outward, whereas its height decreases due to its increasing (mean) radius. In Fig. 5b the profiles of the annular ring are plotted for later times. The outward movement of the annular ring persists. The lubrication approximation remains valid because, even scaled, since the radial wetted distance is eight times greater than the liquid height. Also note the different scales on the ordinates in Fig. 5a, b. McKinley et al. [20] also report similar behavior of droplet spreading as discussed in Fig. 5a. In detail, an increasing central dry patch followed by a steepening of the annular droplet and an outward movement. As their results are obtained without gravitational forces, a detailed comparison to our present results for \(G=1\) appears to be difficult.
In the upper right of Fig. 5b, droplet profiles for static contact angles \(\theta _A=\theta _R \; \epsilon \; [0.35,0.7]\) and for \(a=20\) are depicted. Great static contact angles lead to a steep droplet profile near the outer contact line a, as the outer spreading appears restrained. This occurs since the inner contact line b has to approach the outer contact line a to steepen the contact angle \(\theta _a\). If the static contact angles are small, the receding of the inner contact line b and its influence onto the profile of the droplet can be recognized.
Fig. 5
Rotationally symmetric droplet profiles h for different outer contact-line positions a. a At early times, b at later times, and insert shows droplet profiles for varied static contact angles. In all cases \(G=1\) and \(\Phi =1\) is chosen
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The complete spreading is summarized in Fig. 6a by plotting the position of the contact lines b and a as function of time t. The curves are obtained for varied static contact angels \(\theta _A = \theta _R \; \epsilon \; [0.35,0.7]\). At the beginning (for small t) the inner contact line appears to be mobile, while the outer contact line is hardly mobile. Only for the small static contact angle \(\theta _A=\theta _R=0.35\), both contact lines start to move outward immediately. For greater static contact angles, the inner contact line b first has to approach the outer contact line a to steepen the outer contact angle \(\theta _a\). According to Tanner’s law, the speed of the (inner) receding contact line b rises for smaller contact angles \(\theta _b\). Also, from Fig. 6a, the receding contact line b moves slower for smaller static contact angles, as the outer advancing contact line a obviously controls the spreading. The behavior of the contact lines in time, as discussed in Fig. 6a, can similarly be found in the work of McKinley et al. [20]. Most of the observed features of these authors are qualitatively in accordance with our present results. As these authors did not account for gravitational forces, again a detailed comparison to our present results for \(G=1\) appears to be difficult. Moreover, these authors analyzed their results for short times only, such that they could not detect the asymptotic power-law behavior.
In Fig. 6b the above spreading is plotted in the form of a log–log plot. At the beginning (for small t) the mobile inner contact line b, for all static contact angles, approaches the same asymptotic behavior, i.e. all curves approach an identical slope. Later, at \(t \simeq 100\), the outer contact line a starts to move and also approaches, for all static contact angles, the same asymptotic behavior. A closer inspection of all the curves reveals that for both contact-line positions the same asymptotic spreading law occurs. Particularly, for \(t \rightarrow \infty \), the slopes of all curves appear to be identical. The offset from the first to the second asymptotic behavior occurs, because the advancing contact line starts to move and to control the spreading.
Fig. 6
Contact lines a, b as function of time t, for \(\theta _R=\theta _A=\{ 0.35, 0.4, 0.45, 0.5, 0.6, 0.7\}\), in the form of a a linear plot, b a log–log plot
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The asymptotic behavior of the contact lines, as obvious from straight lines in the log–log diagram of Fig. 6b, suggests a power-law ansatz of the forms \(a \propto t^\alpha \) and \(b\propto t^\beta \) for the temporal behavior of both contact lines. In Table 1 the exponents of these power laws are summarized for all computed static contact angles. The first exponent \(\beta \) is determined from the (mean) slope at the first inflection point of the b curves in the log–log plot. The second exponents \(\alpha ,\beta \) are determined from the (mean) slope of all curves at the last computed time step \(t=10^4\). The slopes of the asymptotes, and hence the exponents, scatter less than 3% around the mean values. To summarize, the general spreading behavior according to \(a,b \propto t^1\) appears suitable during these asymptotic phases.
Table 1
Asymptotic exponents of \(a\propto t^{\alpha }\) and \(b\propto t^{\beta }\)
\(\theta _A=\theta _R\)
0.35
0.4
0.45
0.5
0.55
0.6
0.7
1st. Asymptote \(\beta \)
1.024
1.002
0.993
0.988
0.985
0.982
0.976
2nd. Asymptote \(\alpha ,\beta \)
1.002
1.002
1.004
1.005
1.006
1.023
1.070
3.4 Spreading for partial wetting with hysteresis
If hysteresis is present, several combinations of static contact angles, fulfilling the constraint \(\theta _A>\theta _R\), are possible. For simplicity, the mobility coefficients are chosen to be equal, i.e. \(\kappa _R = \kappa _A\). In Fig. 7a the profile of the droplet is plotted for \(a=2.5, \theta _A=0.55\), and for varied static receding contact angles \(\theta _R \; \epsilon \; [0.3,0.55]\). The droplet can spread as an annular ring, as in the case of spreading without hysteresis. With decreasing \(\theta _R\), hence increasing hysteresis \((\theta _A-\theta _R)\), the receding of the inner contact line b appears more pronounced and the contact angle \(\theta _b\) increases. In Fig. 7b the profile of a droplet with \(\theta _A=1, \theta _R=0.9\) is shown for several times. The initial droplet profile features \(a \simeq 2\) and \(b \simeq 0\). After the initial break up, both the outer a and the inner contact line b recede (solid lines). Hence, as both contact lines approach each other, the height of the droplet increases. Further, capillary forces lead to a greater contact angle at the inner contact line b. As soon as \(\theta _b > \theta _A\) is fulfilled, the inner contact line starts to advance and the droplet closes in the center (dotted lines). Initial states with desired contact-line positions and angles, in general, can be obtained e.g. by varying the rotational speed of the solid, i.e. by varying \(\Phi \) in the simulations.
Fig. 7
Rotationally symmetric droplet profiles h for \(G=1\), \(\Phi =1\), and a\(\theta _A=0.55\), \(\theta _R=\{0.3, 0.4, 0.5, 0.55\}\) at constant \(a=2.5\). b For \(\theta _A=1\) and \(\theta _R=0.9\), for different times
×
The spreading history after break up of the central liquid layer is summarized in Fig. 8a in the form of a log–log diagram for the case plotted in Fig. 7a. If the static receding contact angle is in the range \(\theta _R < 0.3\), disjoining-pressure corrections would have to be taken into account to prevent a negative liquid height. For \(\theta _R = 0.3\) the droplet obviously spreads into a static equilibrium, as the contact-angle hysteresis represses the mobility of the inner contact line b at a later stage in time. Hence, the outer contact angle \(\theta _a\) cannot steepen enough to exceed the static advancing contact angle \(\theta _A\) and, thus, remains immobile. Though, for a static receding contact angle of \(\theta _R \ge 0.35\), the outer contact angle exceeds the static advancing contact angle, allowing the outer contact line to advance outwards. In other words, the droplet spreads outwards as an annular ring.
Fig. 8
Positions of contact lines \(\log (a,b)\) over time \(\log (t)\) for \(G=1\) and \(\Phi =1\). a for \(\theta _A=0.55\), \(\theta _R=\{ 0.35, 0.4, 0.45, 0.5, 0.55 \}\), b for \(\theta _A=1\), \(\theta _R=\{ 10^{-3}, 0.4, 0.6, 0.8, 0.95, 1 \}\)
×
The movement of both contact lines can be divided into four stages:
Only receding movement of the inner contact line b, due to its mobility, controlled mainly by the static receding contact angle \(\theta _R\);
Asymptotic behavior of the receding contact line b, hardly affected by \(\theta _R\);
The inner contact line b approaches the outer contact line a. Depending on the hysteresis \((\theta _A-\theta _R)\), in a transition, the droplet continues its outward movement or approaches a static equilibrium;
Eventually, both the inner and the outer contact lines move outwards and approach an asymptotic behavior. This appears to be controlled by the mobility of the outer contact line a and hardly affected by the static contact angles.
During the spreading, the mobility exponent q hardly has an influence onto the asymptotic slopes in Fig. 8a. This has been explicitly confirmed by comparing the asymptotic slopes for \(q = 1, 2, 3\). Therefore, the asymptotic behavior is a result of the coupling of a and b, respectively of \(\theta _A\) and \(\theta _R\). The exponents of the power laws for the asymptotic behavior are summarized in Table 2. Once more, with the exception of the static equilibrium (for \(\theta _R = 0.3\)), the laws \(a,b \propto t^1\) appear suitable for a spreading with hysteresis during these asymptotic phases.
Table 2
Asymptotic exponents \(a \propto t^{\alpha }\) and \(b \propto t^{\beta }\) for a spreading with hysteresis and \(\theta _A=0.55\)
\(\theta _R\)
0.3
0.35
0.4
0.5
0.55
1st. Asymptote \(\beta \)
1.024
1.008
0.999
0.988
0.985
2nd. Asymptote \(\alpha , \beta \)
\(<10^{-10}\)
1.044
1.017
1.008
1.006
In Fig. 8b the movement of the contact lines is summarized in a log–log plot, for the situation depicted in Fig. 7b, i.e. for \(\theta _A=1\) and varied \(\theta _R\) in the range \(\theta _R \; \epsilon \; [10^{-3},1]\). If there is only a small contact-angle hysteresis with \(\theta _R > 0.8\), the outer contact line starts to recede and the inner contact line finally advances, leading to an (inner) closing of the droplet. In all other cases, i.e. for \(\theta _R \le 0.8\), a static equilibrium is approached.
Hence, if contact-angle hysteresis is present in the system, there are four possible states which may be obtained. In Fig. 9 these states are plotted in a map, as function of the static advancing contact angle \(\theta _A\) an the static receding contact angle \(\theta _R\).
If the outer contact line is too mobile (i.e. for small \(\theta _A\)), disjoining-pressure corrections appear necessary to avoid a negative liquid height;
If the static advancing contact angle \(\theta _A\) is greater and the hysteresis \((\theta _A - \theta _R)\) small enough, the receding contact line b approaches the outer contact line a, and the droplet finally spreads as an annular ring;
For even greater static advancing contact angles \(\theta _A\), the droplet approaches a static equilibrium, whereas the outer contact line a may recede;
For great static advancing contact angles \(\theta _A\) and small hysteresis \((\theta _A - \theta _R)\), the outer contact line a recedes so fast, that it steepens the inner contact angle. Hence, as \(\theta _b > \theta _A\) is reached, the inner contact line b starts to advance and to close the droplet.
It appears worthwhile to mention that the combination \(\theta _A = \theta _R\) on the bisectrix of Fig. 9 recovers the behavior of spreading without hysteresis. According to the map, a stable static equilibrium without an annular ring cannot be expected, since small disturbances of the contact angles would lead either to an annular situation or to a closing of the central dry patch. This suggests that a static equilibrium of an annular droplet without hysteresis cannot be stable, a result which was already discussed by McKinley and Wilson [21].
Figure 9a provides the flow map for \(G=1\) and \(\Phi \; \epsilon \; [0.5,2]\). Increasing the centrifugal number \(\Phi \) shifts the transition of the states to greater static advancing contact angles \(\theta _A\). This occurs since only greater static advancing contact angles \(\theta _A\) can slow down the outer contact line movement, such that the inner contact line can follow. In Fig. 9b the parameters are \(\Phi =1\) and \(G \; \epsilon \; [10^{-3},10]\). The influence of the Bond number G appears to be relatively weak, if compared to the influence of the centrifugal number. Though, for greater Bond numbers G, the transitions are similarly shifted to greater static advancing contact angles \(\theta _A\). This appears plausible since gravity tends to propel the spreading. Nevertheless, typical Bond numbers as \(G=10\), taken from the experiments of Ehrhard [6], show a considerable influence. If the mobility coefficients follow \(\kappa _A > \kappa _R\), the advancing contact line is more mobile than the receding contact line. Once more, in this case all transitions are shifted to greater \(\theta _A\). If \(\kappa _A < \kappa _R\) holds, the effects are vice versa.
Fig. 9
Flow map in the plane \(\theta _R\), \(\theta _A\), for a partially wetting system with hysteresis. a For \(G=1\), \(\Phi =\{ 0.5(\cdot \cdot \cdot )\), \(1 (\text{-- })\), \(2(\text{- } \text{- }) \}\), and b for \(G=\{ 10^{-3} (\cdot \cdot \cdot )\), \(1(\text{-- })\), \(10 (\text{- } \text{- })\}\), \(\Phi =1\)
×
Quantitative experimental results for the spreading of rotating droplets with a central dry patch are not known to the authors. However, Mukhopadhyay and Behringer [25] report that a partially wetting droplet breaks up in the center as the height tends to zero. In contrast, a perfectly wetting droplet does not break up. This qualitative behavior appears to be consistent with the results of our present work.
3.5 Disjoining-pressure corrections
The spreading of perfectly wetting rotating droplets without a dry patch at the center has been frequently analyzed, without engaging a dynamic contact-angle law as e.g. that of Tanner [4]. Instead, a disjoining-pressure term has been introduced, responsible for the spreading. The disjoining-pressure term is present in the entire liquid domain, though it has a significant effect only in regions with \(h \ll 1\). In the present article, we engage a hybrid model by coupling both, a disjoining-pressure correction and the spreading law of Tanner. This enables us to use a quasi-stationary solution, decoupled from the spreading itself for weak capillary forces, i.e. for \(C \ll 1\). Furthermore, it is possible to include a contact-angle hysteresis by generalizing Tanner’s law. Finally, this opens the possibility to investigate the contact-line instability for a rotating droplet, spreading beyond the radius at which a negative liquid height would occur without a disjoining-pressure correction (cf. Boettcher [23] or Boettcher and Ehrhard [24]).
The disjoining pressure prevents a break up of the droplet at the center and, therefore, the boundary condition for the inner contact line (15d) has to be replaced by a symmetry condition and the integral volume conservation (17d) has to be modified. Hence, we have
If the disjoining-pressure correction are taken into account, the quasi-steady versions of the evolution equations need to be solved numerically by using a collocation method for singular boundary-value problems, as given e.g. by Auzinger et al. [38]. As there is a singularity due to the disjoining pressure for \(h=0\), a small deviation \(\delta =0.002\) from \(h=0\) at the contact line is used for relaxation. In Fig. 10a the droplet profiles for different times are plotted for a disjoining pressure with the exponents \(i=3,4\) and the corresponding attractive and repelling Hamaker constants of \(H_3=10^{-13}\) and \(H_4=10^{-10}\) (full lines). A comparison between these results and those of the analytical solutions (23d) (dashed lines) shows, that only the two curves with \(a=2.5, 3.0\), i.e. the curves with a dry central patch, differ substantially from the solid curves. The other three dashed curves with \(a=1.0, 1.5, 2.0\) are sitting on top of the corresponding solid curves and can hardly be recognized. The mean relative error for h of those three curves is only 0.051%. The disjoining pressure makes an appearance as \(h|_{x,r=0}\rightarrow 0\). The spreading of a droplet with the prevention of a break up at the center, therefore, can successfully be modeled. This is true, since Tanner’s law provides the dynamics of the contact line and the disjoining pressure prevents the break up of the liquid, without noteworthy effects elsewhere. The error for sufficiently small Hamaker constants is negligible, because the influence of the disjoining pressure on the liquid thickness is restricted to the remaining thin liquid layer at the center. This situation is depicted in Fig. 10b. The dashed line again gives the droplet profile from the analytical solution (23d), the solid lines are obtained for varied \(H_4\). Obviously, the profiles in the droplet center, with decreasing \(H_4\), converge to a thin horizontal liquid layer, while in the outer region (for greater r) the droplet profiles can hardly be distinguished. For comparison, Table 3 lists the relative errors between the outer contact angles \(\theta _a\), derived numerically with disjoining pressure, and derived analytically. For e.g. the contact-line position \(a=2\), the contact angles \(\theta _a\) are almost identical, provided \(H_4<10^{-8}\) holds. Because the outer contact angle \(\theta _a\) for small \(H_4\) remains to be a good approximation even beyond the validity of the analytical solution, it seems as if the analytical solution may be even used after the height at the center falls below zero, as long as only the speed of the spreading is of interest.
Fig. 10
Rotationally symmetric droplet profiles for \(G=1\) and \(\Phi =1\). a Effect of varied outer contact-line position a for \(H_3=10^{-13}\) and \(H_4={10^{-10}}\). b Effect of varied \(H_4=\{ 10^{-13}\), \(10^{-12}\), \(10^{-11}\), \(10^{-10}\), \(10^{-9}\), \(10^{-8} \}\), \(H_3=10^{-13}\), and \(a=2\)
Table 3
Relative error between analytical contact angle and numerical contact angle in percent for varied effective repelling Hamaker constants \(H_4\) and an attractive Hamaker constant of \(H_3=10^{-13}\)
\(H_4\)
\(10^{-13}\)
\(10^{-12}\)
\(10^{-11}\)
\(10^{-10}\)
\(10^{-9}\)
\(10^{-8}\)
\(a=1.9\)
0.00
0.00
0.17
1.84
17.11
117.11
\(a=2.0\)
0.00
0.01
0.15
1.63
15.93
111.73
\(a=2.1\)
2.65
2.71
2.69
1.45
11.78
102.51
\(a=2.2\)
7.69
7.79
7.83
6.62
5.66
47.66
×
4 Conclusions
In this article the spreading of a rotating, centrally opened liquid droplet (rotationally symmetric) is investigated, as well as the spreading of a centrally opened liquid film (plane symmetric), both subject to a linearly increasing horizontal volumetric force. Moreover, gravitational, capillary, and viscous forces are present in the model. By utilizing the lubrication approximation, for both cases it is possible to derive evolution equations for the position of the free interfaces. For a liquid with a dry central patch, even analytical solutions can be derived in the limit of small capillary numbers. The spreading is modeled by a generalized Tanner’s law which allows even for a contact-angle hysteresis. This can be understood as the (decoupled) influence of a line force acting at the contact line. The investigations on the spreading show, that for perfectly wetting systems, intermolecular repelling forces are needed to prevent non-physical solutions. An imposed central dry patch would force the inner contact line to move inwards, closing the dry patch. Alternatively, the inner contact line would not move, if the inner contact angle tends to zero.
In the case of partially wetting systems without hysteresis, disjoining-pressure corrections have to be incorporated if the static advancing contact angle is small. Such a small static advancing contact angle would make the outer contact line too mobile, such that the inner contact line could not follow. For greater static advancing contact angles, there is a range in which the droplet spreads like an annular ring without such intermolecular corrections. In this range, the profile of the droplet can well be described by the analytical solution. A log–log plot reveals that the spreading of both, the inner and the outer contact lines, follow almost the same power law, with a deviation of less than 3%. Both static contact angles show little influence onto this power-law spreading. Only at the beginning of the spreading, when the inner contact line starts to move, and when during a transition phase the outer contact line starts to move, the static contact angles have a noticeable influence. It are these phases of the spreading, in which the line force acting at the contact lines makes a difference.
If hysteresis is present, the droplet again may spread like an annular ring with disjoining-pressure corrections being necessary for small static advancing contact angles. For greater static advancing contact angles, such a correction appears not to be necessary. The droplet may also spread into a static equilibrium. Also, if the rotational speed is decreased, the dry patch may first widen before the outer contact line starts to recede and the dry patch finally closes. In the annular ring regime, the spreading power laws are again almost independent of both static contact angles and approximately identical for both, the inner and the outer contact line movement. Again, the static contact angles have an influence only at the beginning and transition of the power-law spreading of the inner or outer contact lines. Further, the effects of gravitational and centrifugal forces onto the spreading are studied and conducted in a flow map. It is shown that small changes of the rotational speed lead to a distinct shift of the flow regimes, while a gravitational influence of typical magnitude leads only to a small shift of the flow regimes.
For perfectly wetting systems, the disjoining-pressure correction leads always to a spreading without a central dry patch, while a very thin flat liquid layer remains in the center. Within the hybrid model, the disjoining pressure prevents non-physical solutions with a negative liquid height, while the speed of the spreading is still controlled by Tanner’s law. The height of the liquid at the center depends on the strength of the repulsive disjoining-pressure correction. In contrast, the disjoining pressure hardly has an effect onto the overall profile of the droplet. A comparison between the contact angles for a spreading with and without disjoining-pressure correction shows, that the agreement for sufficiently weak repulsive forces appears acceptable (with less than 8% error). Hence, the analytical solution (without disjoining pressure) can be used even beyond that critical radius, at which the height at the center tends to zero.
Experiments of Mukhopadhyay and Behringer [25] show, that perfectly wetting liquids do not break up in the center, what explains to some degree the non-physical solutions, if one tries to impose such a break up. Though, partially wetting liquids can break up, while the dynamics of the contact-line motion is not discussed by Mukhopadhyay and Behringer [25]. Finally, (i) the spreading into a static equilibrium or (ii) the initial opening and final closing of a central dry patch, has not yet been observed experimentally.
Declarations
Conflict of interest
The authors declare no Conflict of interest.
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For the plane spreading film, Eqs. (1) and (3–12) remain valid, while all equations marked by d for the droplet spreading need to be replaces by the corresponding film versions, marked by f. Hence, the momentum equation for the plane spreading film reads as
Finally, the contact angles can be inferred from the local slope \(h_x\) at both contact lines a and b. This allows to link the contact angles to the speed of the contact lines \(a_t\) and \(b_t\) via Tanner’s law to obtain
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